Coolant System Corrosion

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nab856

SILVER Star
Joined
Oct 22, 2023
Threads
12
Messages
280
Location
New Mexico
Rust inside the coolant inlet and outlet tubes on a Toyota water air intercooler
W to A intercooler.webp


The inlet and outlet hose clamp tubes were completely corroded
22rte throttle body.webp


Aluminum pitting around the coolant passages of a 7M head
7mGTE head.webp


This issue has caused a variety of problems for us over the years: Head gaskets not sealing, mystery coolant leaks, hose clamps working poorly, and buying problematic interweb used parts. Yes, a TIG welder fixes all these parts, but that approach is time and labor intensive.

Are there ways to avoid these problems? Yes, there are many: Using the orange coolant, changing the coolant regularly, testing your coolant for ionic conductivity with a voltmeter, and/or using a sacrificial anode. We also found this: No-Rosion Products Home Page - https://www.norosion.com/ . Whether you purchase their product or not, they have helpful tips on avoiding corrosion from coolant.

Why not the bottle of fix a gasket? That gives me a segue to a thread showing what that does inside an engine.
 
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this is cool. So this is what you call an "air to water intercooler". In my 80 we call this a throttle body with coolant ports to prevent icing up during colder months. Very interesting.
 
Another example of coolant corrosion
Coolant pipe.webp

These 22RTE coolant pipes are tough to acquire. Looks like we get to make one.
 
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