vegas80 said:
could someone post or email me the flush and fill directions per the FSM? Mine is whining and has PS fluid in it. I want to change it out and get the Synth. ATF in there. Thanks!
From memory; FSM not handy at the moment.
1. Raise front of truck on jack stands so that front wheels are off the ground (not absolutely necessary, but makes the job easier).
2. Drain reservoir by disconnecting pump feed hose from bottom of rservoir. Reconnect hose. This is a good time to replace the hoses if they are suspect at all.
3. Disconnect return hose (higher hose on reservoir). Plug return nipple on reservoir with a rubber plug or crimped piece of hose.
4. Remove radiator puke tank and set aside.
5. A one-pint sour cream cup will deform just enough to fit between the battery, radiator, and PS pump, below the level of the pump. Do this. It's a tight fit. It would be possible to use a larger reservoir on the floor underneath the truck I guess, but it would be (more) messy. It's a messy job anyway.
6. Fill the PS reservoir almost to the top with new synthetic ATF. I've used Mobil 1 and Amsoil and like them both. The whole system only holds about a quart, but you'll need at least two and maybe three depending on how careful you are when bleeding the system (below).
7. Have an assistant BRIEFLY start the truck and shut it off within a second or so while you direct the return hose into the one pint sour cream cup. Have a good light shining into the reservoir. Watch carefully, and be prepared to yell at the assistant because it only takes like 1 to 1.5 seconds to drain the reservoir. DO NOT drain the reservoir all the way; always stop well before it gets to the bottom, else you will introduce more air into the system and have to start over again! Refill the reservoir with more fresh synthetic ATF. Drain the sour cream cup as needed and replace it in position.
8. Repeat step 7. until a) all of the ATF coming through the return hose is new, red, and sweet smelling, and b) there are no air bubbles or more likely foam coming out of the return hose. It will only take three or four times opf step 7. IF you are careful not to drain the reservoir. The last time you refill the reservoir, only fill it to the mark on the little dipstick.
9. Remove the plug on the return nipple of the reservoir and reconnect the return line, as quickly as possible. I always make a mess. Replace puke tank.
10. Almost done - hose off mess with brake cleaner, start truck, inspect for leaks, and slowly turn the steering from stop to stop a few times. This will finish bleeding the system. If you have done everything right, your reservoir fluid will be liquid and all will be smooth and quiet. If the fluid is foamy, you screwed up Step #7.
11. Remove jack stands, take it for a drive, and revel in the new smoothness and quiet of your much-improved PS.
One or two bananna job.