The portals reduce the amount of stress on the diffs & axle shafts......
@simonliew a LOT of moon buggies in the US southwest are running the 8" toyota diffs with the Hummer/JHF portal boxes with good success. Now most of these rigs are crawling, not bashing/rock bouncing/hill killing for the most part. Your use case could change things. 32 spline axles will be stronger for sure, the internet says they are 1.8mm larger diameter than the 30 spline axles. Because you are going custom from the get-go, I would go with the largest you can, so why not go 35 spline? Tech Tim formerly with ARB used to sell 35 spline side gears for the 9.5" ARB lockers, not sure if he still does.
Not to mention a ton more ratios available for a 9 in addition to all the other benefits.
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