ok, here is what I found, no way even using a small pry bar could I get the alt 3 wire to snap into place.
I wanted to get rid of the rag joint. on the steering, had cut my inner fender big time for the hydro assist. (thank goodness)
I used to be able to sneak the alt out between the frame and lower radiator hose. with the cross over and the welding braces no way...
so I grabbed a second alt from the garage the connector slipped right in and locked.
crap.
tried again, no go.
so pulled the alt thinking that there must be mud or small stone something stuck in there. could not really look any way that I tried.
so pulled it, looked, nothing tried again, no click. so thought I will spray some oil on it.... clicked right in.. go figure.
that is when I noticed that the one on the truck was a re man...
so I put the stock toyota one that I had in there. good to go now.
dang just a bit of oil and I may not have had to mess with it ALL DAY... also I mess up the insulation on the wires pretty bad on the trail trying to pry it into place.... tape, no not enough room to get a good wrap.. no way to take it apart with out messing it up..
so I just smeared a bunch of sealer over the bare parts. looked good so will see in oh 20 years.
the rag joint, the motor was hot on the run, I didn't want to shut it off as I didn't know if it would start.
the rag joint was hot from the header and scary flexible..
so today to pull the alt from the cut fender, I had to remove the steering shaft.
good news toyota shafts you pull it. take the two bolts loose. take the two nuts off and beat the studs out. remove the rag joint. use your now extra washers on the back side of the two bolts. the two shafts match up and bolt in like they were made that way. I double nutted the bolts as I had the nuts left over from the studs that I beat out.
now remember when you re install it.. the steering wheel will be 90 degrees off unless you remember this when re installing it on the steering box...
I did notice a bit more vibration in the steering wheel. but nothing I can't live with.
so there is really some tech in this.. lol
check the trail ride section for the rest of the pictures and story since I found this is the tech section.!!!!!!!!!!!!!!!!!!!!!!!!!!!