1976 FJ40 refresh

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

I bult a front bumper and installed mini truck power steering! Bumper is made from 2" X 6" X 1/8" rectangular tube. 48" wide. mounted flush with the bottom of the frame rails. All stock bumper supports were removed and holes were cut in the back side so the face of this bumper is directly against the ends of the fram rails. I did this to maximize aproach angle and have the greatest amount of clearance. The hardest part of the build were the ends and keeping a clean radius that matched the main body of the bumper. D shackles are 6 1/2 ton 7/8" with a 1" threaded clevis pin.
http://www.ebay.com/itm/6-5-ton-BOW-...item2306c53f15
Shackle mounts go all the way through and are welded on the back side. They will also double as a mount for a tow bar.http://www.ebay.com/itm/EXTREME-DUTY...9f5d38&vxp=mtr
Rubber bumpers are standard loading dock bumpers that you find on the backs of tractor trailers. I wanted something there that stuck out farther than the clevis mounts and fairlead so that I could give someone a push if needed without damaging anything. Found cheap locally at Utility trailer supply http://www.utilitytrailer-utah.com/default.htm
Reciever is mainly for moving trailers around(I tow an expedition trailer and have several others to park in a confined space. Much easier to position with a reciever in the front) but, they also come in handy for a variety of accessories.
Now I'm just waiting for the Badlands 12000 lb. winch to go on sale again

I just got the power steering in, so I dont have too much experience with it yet, just tooling around on the closest local trail, and no experience with other popular PS conversions for compairison. However, It works, steering is much easier. Seems just as good in the dirt. Kinda hard to back my short Expo trailer before, trying to turn and look backwards with both arms wrestling the steering wheel. Now its a breeze. I can turn the steering wheel (stock) rapidly with the palm of my hand.

I read a lot of threads before going this route. I like that I didnt have to change steering geometry, which, eliminating linkages can be a plus, but It also adds hundreds of $$ in parts to buy and complicates the conversion IMHO. I liked that it was a fairly simple install. Had it done in three evenings after work. Mine was complicated slightly because I had the older style box and had to buy the Rag joint adapter from JT Outfitters. (they are lousy! Didnt ship it for 2 weeks and only after I called wondering where the part was. No responce via email.) Anyway, I didnt want to cut the frame, and I didnt want a big gear box out in front (Saginaw) I dont see myself ever going larger than 35" tires, So all things considered it works well for me. Im pretty happy with it. No pics of the conversion yet cause my camera battery died.
DSCN3451.webp
DSCN3452.webp
DSCN3453.webp
 
One more.
DSCN3456.webp
 
Been chipping away a little at a time and not posting much. I need to make a push for the big Grand Canyon North Rim trip in May. Fabricated a tow bar that mounts to the recovery points on the new bumper. Made an "Oh shiza!" handle. Also I have been working on some half doors. They will have 1/4 radius for the arm to resta against instead of just 90 deg. flat.
IMG_5753.webp
blessingscarlett 001.webp
blessingscarlett 002.webp
 
Last edited:
Painted bumper, new pedal pads. Made a fuel can/cooler rack that mounts to the unmodified stock tire carrier. I made a sand dune wip mount which is attached to the side of the rack.
easterweekend 028.webp
easterweekend 031.webp
903668_491378340909438_1416461030_o.webp
 
Last edited:
Sand dune whip & 1/2 door profile.
blessingscarlett 010.webp
 
Last edited:
Family cage installed. Finally got it done. This project has been in the works for a couple of years. Had to custom fabricate a robust mount that straddles the fuel filler neck. Hoops are OEM. Next step will be to make a full length biminy top. I love the ones OCDbeetle made. I bought some treated canvas material and i have a windshield channel ready to go. Seat belts are now installed so kids arent wandering around in the back. :hillbilly:
IMG_5845.webp
IMG_5843.webp
 
Last edited:
Modified the center seat back to fold down for an arm rest. Makes for a great pass through for the kids. It can easily be locked out again with one bolt. I am over due for upholstery.
IMG_5849.webp
IMG_5850.webp
 
I took a gamble and started all this work without actually having a title. I was fairly confident that it wouldnt be a problem. After getting everything fixed, I wanted to drive it without running renegade so I went through the paperwork process and crossed my fingers. Title showed up yesterday! So lookes like I will be daily driving this beast pretty soon! :D
 
Passed inspection. Got it licensed and insured. Made a full length Bikini top. Fabricated a mount on the fuel can rack for the OEM license plate bracket. Officially a daily driver. Its been a long time coming.
IMG_5883.webp
 
Installed a 22 gal. Con-Fer aux. fuel tank. Filler neck is OEM and meant to look stock. Still have some clean up, wiring and plumbing to do. Incidentally, the filler cap is smaller on the aux. than the original tank one that I have. I didnt realize there were 2 differnt sizes. Id like to trade it for the larger so My gas caps will match. Rack will now carry a cooler instead of gas cans.
IMG_5968.webp
 
Looks great! What are you going to use for the filler hose on the aux tank?
I used 2" fuel filler hose. The tank inlet is 1 3/4" so I used a 1/8" hose adapter. the hose kinked due to the angle transition, so I pushed a section of 1 1/2" PVC elbow into the bend to hold it open. Google search on PVC and gas looked promissing, so I belive it will work long term. Increased my range to +/- 500 Miles.
 
Forgot to mention that I finally connected the E-brake cable to the lever. That was'nt fun. Really tight up in there but it sure is nice to be able to get out of the cruiser while its running and not worry that its going to roll away. I Also wired an extension for the licence plate light. The plate on this cruiser happens to be my grandfathers birthdate and initials. It was completely random (not a vanity plate) He passed away in 96' but I feel close to him because he was a jack of all trades, and a self taught welder and mechanic. So am I. I think he would be proud of all my landcruiser projects.
 
How about some new shoes? 33 X 10.50 BFG KM2's
IMG_20130606_204112.webp
IMG_20130604_195824.webp
IMG_20130606_154648.webp
 
Back
Top Bottom