Build 100 Series Build - Proper Family Hauler

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Joined
May 16, 2005
Threads
19
Messages
262
Location
Houston, TX
I have a very good friend that shares many of my interests, like mountain biking and dirt bike riding, but when it comes to driving the family around, his idea of a proper family hauler is something like a Mercedes Benz bi Turbo Wagon. Some people like the mini vans, some simply don't care as long as it has 4 wheels and takes the family from point A to point B. I OTOH, need a 4x4, a reliable, off road worthy, cargo carrying truck, that is as confortable on a long pavement haul as it is on moderately (and some times more gnarly) trail. My family enjoys the outdoors, camping, hiking, the beach... long trips, short trips, it does not matter, we don't like to stay home on the weekends and when we get in our truck, we don't want to worry if it will break down somewhere along the road or leave us stranded on a trail. So we love our Land Cruisers. Plural, because we've had the opportunity to own several. 40, 60, 70, 78, 80 Series (twice) have been in our stable and they've never let us down. So after I sold my last 80 in Feb 2015, it was just fitting I had to own a 100 Series, after all, I could not go around jumping series straight into a 200!

I know there are plenty of 100 Series Build Threads on Mud already, but after reading all of them (twice or three times!) in order to complement ideas for my own build, I figured I should post up a thread just so that maybe another new guy to the 100 Series, has more ideas to follow. Hopefully my thread will help somebody the way the other threads helped me.

I'll be building the truck for Overland Travel, as opposed to heavy wheeling. It is my DD and even though she will surely hit gnarlier trails, it will not be her main use, so the build will need to be balanced. Besides, I already have some things I like in all my previous trucks that will probably like to keep the same on this one (like no tire carriers on the rear bumper... I know they are useful and the tire in the stock location is not great, but I hate tire carriers and if I can avoid one in my build, I will). I also have leftover gear from my last truck, like the RTT, Winch, Fridge and others.

Enough introduction.

I'm starting with a blank slate.
Bone Stock 2003 Land Cruiser 100 Series.
I actually prefer white or silver trucks and waited a long time until I found the right color on the right truck. I also wanted the 2003+ for the new transmission and front diff.

It had 88.000 miles when I bought it 5 months ago, one owner and all service records where up to date (and I mean ALL)... Even the TB had been changed at around 68.000 miles not because of mileage but because the truck was 9 years old at the time. Texas truck, so zero rust.
I've since put 10.000 miles in 5 months of driving her and all I've done are two oil changes. She has needed absolutely nothing else.
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nice find! glad another Houston ( area ) resident has joined the 100series family! If you ever need to test drive an OME 2.5 Medium lift. Let me know. I'll gladly let you take mind for a spin! Also, learn from my mistake. Factory wheels are very valuable and probably should be the wheels you end up using long term. Some dude sweet talked me into "helping him out" he got my factory 18s for a steal. I still regret that decision.
 
Let's see the post-lift and tire pictures!
 
Nice find. :clap:

Remember you can fit a 33" spare in the stock location. I have this dilemma with my 80 and will probably go with a inside carrier.

Any updated pictures?
 
@m3roar I appreciate your offer. I'm starting the build thread a little late, so the rig already has tires and lift. Regarding wheels I'm with you, as my personal preference is to keep them stock, just as the exhaust system. From my experience, mods are the ones that give you trouble when on a long overland trip, so I try to keep the rig as stock as possible (within reason) regarding those...
 
Well.... I went with TRD RW 17s. So they're pretty much stock. The OME kit is pretty rock solid. I saw a post about someone prepping for a 4600 mile trip to Alaska. I drove my LC/LX from Houston to Colorado to Oregon and back to Houston. Total miles logged with driving around and such was 7200 on one road trip. These rigs are beasts. And OME held up and 32k miles laster is still one of the best mods I've done.
 
So after several of my own builds, I have what I consider to be a "proper order" for upgrading a truck. That would be:
  1. Tires
  2. Lift (actually IMO these two should go together)
  3. Fridge and Drawer system (have to keep the wife happy!)
  4. Front Bumper and aux lights
  5. Winch
  6. Rear Bumper
  7. Others (like snorkel, dual battery setup, extra armor....)
Not saying it's the right way to do it, just saying it's the way I prefer to do it.

First, "the tire dilemma"
I went back and forth with tire selection. Have always run MT tires in the past, but my other Cruisers where not my DD and this is (at least for a while). The Toyo Open Country MT is an awesome tire so I though about the AT2. I also liked what Cooper had to offer with the Discoverer ST Maxx. I loved the old BFG MT KM, but the KO2, not so much, awful grip on wet pavement, wears way too fast and unevenly (my experience on a heavy truck like the 80 or 100), so I was a little weary of the new BFG AT KO, as from the KO2 experience "new and improved" does not necessarily mean "new and improved"... Decisions, decisions...
I ruled the AT2 out because I saw them perform on loose dirt climbs and the BFGs seemed to have better grip. In the end, after searching, price matching and hearing lots of comments from people that where already using and liking (some on their second set) the BFG AT KO, I decided to give BFG one more chance. Price factor was a huge sell point, as I could get almost 6 tires for what I'd pay for 4 Coopers... We'll see how they perform, so far about 1500 miles on them and no complaints on dry/wet pavement or loose sand at the beach which is all I've been able to drive them through.

Size? I went with a conservative 275/70 R18 (33.2")... If there would be 4.56 gears available for the 100 Series, I might have gone 295, but 4.88 is too short for my preference on a DD. Maybe later. For now, 33 inch tires will do the job.

And for those who've asked. Yes, they fit with the OEM (tired) suspension and do not rub even at full lock. You cannot do any real off road though.

There is very little power loss with the 33 inch tire, but the 2UZ engine more than compensates for it. It is not even close to being as evident as it is on an 80 Series with the 1FZ-FE engine. Regarding fuel milage, with stock 31 inch tires, the onboard computer showed 14.5-16.2 MPG mixed city/highway, it now shows 12.8-14 MPG.... But I don't know how accurate this is, because I've filled the tank to the brim and with the OEM tire size I could get around 350-400 miles out of a tank, while now I can get 330-370. Can't seem to understand the onboard computer's math skills, but I'm guessing the -6% difference in speed readings messes with it. Fuel consumption should go up a little as the truck gets heavier with armor and "other"...

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Going back a little, actually the very first mod I did to the truck was install Blue Tooth Capabilities and the option to connect my iPhone/Ipod.

The integrated Nav/AC/Music system does not give you a real choice to install an aftermarket unit, so I went after the recommendation of the install tech at my local Best Buy and got a GROM IPD4 unit and Blue Tooth Extension. 2002-2014 Toyota Scion Lexus Android iPhone adapter, Bluetooth capable
It plugs through the CD changer and while on CD Mode, you can either plug your smart phone with a cable or connect it via bluetooth with the (optional) BT extension. It's compatible both with Mac and Android products.

It works very nice. Haven't had any problems with it in 10.000 miles of ownership. Phone calls are not as "perfect" as with the modern OEM bluetooth units, mainly because the microphone was placed on the steering column and not closer up, but it works good enough for an aftermarket unit. I can use the steering wheel controls to skip songs and to answer phone calls. I'm happy with it.

Since I'm "electronically impaired" (can't fix it with a hammer you know :hillbilly:) I had it installed by the same tech that recommended the unit so no pics of the installation.... BTW, it is not sold at Best Buy, the tech said the brand they sell there was crap and he did not like to install them as he's had a lot of people complaining..
 
On to the next mod.
So I have my personal list for the priority of the mods I want to do.
But as I was browsing through some threads I noticed a comment from @SR.GRINGO which I considered was a good deal. So I went ahead and forgot about "the list".

Picking up my new mod from the Greyhound Cargo Terminal... These things are HEAVY!
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Metaltech Sliders! This where the exact same sliders I planned to get sometime in the future ("others" in the list). The price was good, shipping from WA to TX was steep, but if/when I bought them new, I'd pay for shipping anyway, so in the end I think I got a good deal, saved a good chunk of money, and the sliders are as good as new.

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For the suspension install, I had some very appreciated help from the guys (and gal) from Bayou City Cruisers, and specially "chief mechanic" @duggy who not only organized the "mini-wrenching-party" at his place, but lent his extensive collection of tools and knowledge to do a proper job.
We met Sunday and the installation went without problems. The rear shocks are uncomfortable, but totally doable, even with a regular wrench... No need to cut holes in the truck's floor, just be patient and tighten those nuts little by little.

This is the suspension kit I put on based on my own prior experience and what I like... It is a little mixed up, but I like how the truck drives and feels. It would basically be almost the same as what some vendors call a Heavy Duty setup

  • OME 60001 and 60003 Shocks
  • OME Torsion Bars
  • TJM 770RSHD80B Rear Springs. Why these and not OME Springs? I like them better as they are kind of "in the middle" between OME 864 and 863 regarding cargo capacity (harshness) but they are longer than the 864, so no spacer is needed. They are rated for a 440 pound constant (extra over oem) load.
  • Slee Diff Drop Kit
  • SPC Upper Control Arms
I've used TJM Products extensively on my last 80 Series and consider the quality as good as OME... Price is a little less, so that is nice. The only reason the shocks and torsion TBs are not TJM also is because there weren't any in-country at the moment and I had to wait 4 weeks for them to arrive.

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Not the best detailed photos, I know. I actually did not take any photos, was busy under the truck!

Anyway, next day I went to get the truck aligned at my local Firestone. No such luck. After three tries, with different techs and on different machines, they still could not get the caster and toe in spec. The truck drove decent, but not great, and definitely not normal for what I know.

I called the good folks at Slee Off Road for advise and Avory gave me some pointers to pass onto the alignment tech. So I went there one more time and even with the extra instructions they could not get it right.... Got a refund and found another shop. One with a tech who knew about the adjustable UCAs and how to actually "adjust" them. Fernando at Backyard Auto located in Bellaire if anyone in my area is interested. Did a good, fast and cheap job.

Here's my thread regarding the alignment issue Alignment question after lift install on 100 Series

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One of the comments the guys at Slee made was that "regular" alignment shops would not know (or care to listen) how to properly adjust the "adjustable" UCAs, so if you get a new lift with the adjustable UCAs, I suggest you find an alignment shop that knows aftermarket suspensions and can do the job right in one try.

Now the truck drives perfectly, feels exactly the same as it did with the small tires and oem suspension. Just like a (properly) lifted IFS truck should drive/feel.

And it looks good also :clap::cheers:

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Awesome truck. Curious your driving conditions to be able to get 350-400 miles per tank in stock form. Thanks.
 
Awesome truck. Curious your driving conditions to be able to get 350-400 miles per tank in stock form. Thanks.

@Couvi Thanks for the compliment. Texas is mostly FLAT, specially around the Houston Area. Most of my miles are commute to and from work and as I do NOT need to hit the rush hour, traffic flows at 65-75 MPH constant. That gave me about 350 miles per tank. Weekends when we'd drive out of town, I could get 370-400 miles per tank at 70-85 MPH.... No heavy acceleration needed, just constant speed. If I had to run a lot of errands in town, the tank would be empty in about 330 Miles. Again, no heavy acceleration. This was with a totally stock truck, OEM size street tires.

With the lift (and now bumper + winch), the 350-400 miles tanks are gone. I now get around 330-350 driving on the road out of town same conditions (70-85 MPH). What has REALLY gone down now with lift, tires, bumper & winch is mileage when driving in town, running errands... I now get max 300 Miles from a "city-traffic-tank" of gas.

I don't know if it is good mileage for a 100 Series? I bought this Home for my wife's Highlander and it did not make any difference in her fuel consumption. I had the Tornado Air installed in an 80 Series and it did give me better mileage. Maybe the ECUs on the newer vehicles compensate somehow. So I took it out from the Highlander and put it on the 100... Don't really know if it makes much difference, but I do see a small increase in miles per tank with all other variables as similar as possible.
 
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@SS100 Appreciate the info. I have a stock 04, seems like I get about 300 before the light comes on, then I maybe get another 20 after that before filling up – mixed driving, 40 miles a day on fairly flat interstate, then a little around town on the weekends. Love the truck though, knew the mileage wasn't great. Best of luck on your build.
 
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