Yet another ABS problem!

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Joined
May 6, 2018
Threads
2
Messages
18
Location
Arvada, Colorado
As I was heading down the trail yesterday, I started having some issues with my ABS system (2000 100-series). All of a sudden, the brake pedal started pushing back towards my foot as I was pressing down on it. It would then "pop", releasing some pressure and the brakes would release slightly, causing the ABS/VSC OFF/VSC TRAC lights to come on (no check engine light or audible alarm, though). Another press on the brake pedal would turn all the lights off, but the next time I pushed on the pedal, it would all start again.

Luckily, I made it down the mountain and managed to get the truck over to my shop in Wheat Ridge (Japanese Auto Service). They put a scanner on it, and said they were getting two errors from the computer's memory - one having to do with the ABS sensor, and another having to do with the ABS actuator (they didn't give me the specific codes). They said the ABS sensor error had something to do with the truck thinking it was experiencing "too many G's", so they brought the truck onto the shop floor and "recalibrated" the computer, to no avail. They said the entire master cylinder assembly might need to be replaced, to the tune of $2,600 (I asked about a rebuild and they said they won't do it - only full replacement). :mad:

I didn't necessarily wheel it super hard yesterday, but I did take it through a bunch of mud puddles. I'm thinking this could be a faulty sensor somewhere in the ABS system, or something up with the actuator (which means I'll probably have to replace the entire MC), maybe even the ABS ECU. At this point, I'm thinking about rebuilding the master cylinder, replacing the main piston (as many have documented on MUD), since it's the cheapest place to start, but this really sounds more electrical rather than a pressure issue.

I've got the next three weeks off of work, and while I was hoping to spend it wheeling and camping with my kids, it sounds like it might be spent wrenching... such is life, right?

Any ideas?
 
Ah man, sorry to hear. I'd get it good and clean and go checking connections first after a look at the connection layout. If a sensor put it into that mode after a dunking you may get lucky here. Were you in LOW range at the time or HI? It seems like VSC (the system that should react to G forces) would be disabled in low so if it happens in hi but not in low that may be a clue. All said, I'm no expert on VSC.
 
Have a read over at the sticky thread on "total brake failure" thread poll to get an idea if any other members had the same symptoms. I just recently rebuilt my buddy's LX with the piston kit but it only worked for 3 days and then the issue came back, system wouldn't pressurize sufficiently, i ended up replacing the entire MC unit with one i bought on ebay. Cost me around $650, been working for him so far.
 
Ah man, sorry to hear. I'd get it good and clean and go checking connections first after a look at the connection layout. If a sensor put it into that mode after a dunking you may get lucky here. Were you in LOW range at the time or HI? It seems like VSC (the system that should react to G forces) would be disabled in low so if it happens in hi but not in low that may be a clue. All said, I'm no expert on VSC.

Thanks, Andy! I was definitely in 4-low when the problem started. It'll consistently happen regardless of whether or not the truck is in 4-hi or 4-low, unfortunately. I pressure washed the heck out of the truck on my way home, getting it nice and clean. I've also removed and cleaned the wiring harness connections to the MC/ABS unit, but nothing seems to have helped yet.
 
Have a read over at the sticky thread on "total brake failure" thread poll to get an idea if any other members had the same symptoms. I just recently rebuilt my buddy's LX with the piston kit but it only worked for 3 days and then the issue came back, system wouldn't pressurize sufficiently, i ended up replacing the entire MC unit with one i bought on ebay. Cost me around $650, been working for him so far.

Yep, I started there. Definitely a lot of symptoms reported in that thread, but nothing that really seems similar to what I'm experiencing, unfortunately.
 
Back
Top Bottom