To preface, the winch is a T-Max EW-1100
In preparing my 40 for the pending sale yesterday I unspooled the synthetic line in order to install a steel cable at the buyers request. (I don't know either.)
Once ready to spool the new cable under load the winch wouldn't work. The last time the winch was used, to my knowledge, was Dec. '06.
Back at the shop, both solenoids tested O.K. So we took the winch off and slowly disassembled on the bench. Long story short, the drain holes for the motor case had become clogged w/ mud trapping moisture in the housing.
The rust and crud were able to be mitigated and no fatal pitting had occurred. The culprit to the no worky problem turned out to be the springs on the motor brushes, two of which had almost completely rusted to nothing.
As soon as I opened the manual there on the inside cover, in large print, was: "Operate your winch at least once a month, spooling 15' out and back in under power and load."
Obviously I don't blame the winch for this, it was owner error all the way.
So be kind to your winch if you want it to be there for you when you need it.
In preparing my 40 for the pending sale yesterday I unspooled the synthetic line in order to install a steel cable at the buyers request. (I don't know either.)
Once ready to spool the new cable under load the winch wouldn't work. The last time the winch was used, to my knowledge, was Dec. '06.
Back at the shop, both solenoids tested O.K. So we took the winch off and slowly disassembled on the bench. Long story short, the drain holes for the motor case had become clogged w/ mud trapping moisture in the housing.
The rust and crud were able to be mitigated and no fatal pitting had occurred. The culprit to the no worky problem turned out to be the springs on the motor brushes, two of which had almost completely rusted to nothing.
As soon as I opened the manual there on the inside cover, in large print, was: "Operate your winch at least once a month, spooling 15' out and back in under power and load."
Obviously I don't blame the winch for this, it was owner error all the way.
So be kind to your winch if you want it to be there for you when you need it.