I am replacing the locking hubs on my 1971 FJ40 course spline axle ends. I have a donor set of Warn barrel hubs marked with an M84B on the knobs. The problem is the cylindrical barrel housing will not seat onto the factory hub. I believe the inside of the housing is a bit narrower than the diameter of the outer locking nut, and it hangs up about 3/16" before seating against the hub. In looking at my donor axle I took the hubs from, there is a collar and nut combo as opposed to the usual two locking nuts and tab washer. The collar has three hex pins screwed into it and two thrashed holes of unknown origin, and is a narrower diameter, which I believe was designed to allow the barrel housing to properly seat against the hub and install the clip. Any ideas on how to get the collar off so I can swap it over and get this thing buttoned up?
Attached are two pictures to demonstrate the clearance issue between the two-locking nut system and the nut and collar system. The first is the round collar I am trying to remove and reuse. The second shows the clearance issue between the inner diameter of the barrel housing and the diameter of the locking nuts.
Any help is greatly appreciated, and both axles are 1971 vintage. Jim
Attached are two pictures to demonstrate the clearance issue between the two-locking nut system and the nut and collar system. The first is the round collar I am trying to remove and reuse. The second shows the clearance issue between the inner diameter of the barrel housing and the diameter of the locking nuts.
Any help is greatly appreciated, and both axles are 1971 vintage. Jim