Issues Upgrading Front Brakes to GX460

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Joined
May 17, 2023
Threads
3
Messages
8
Location
Denver, CO
I recently found out my stock front brake calipers were sticking and needing to be replaced. I saw that this is pretty common, and saw that a pretty common upgrade is to use 2010-2013 gx460 calipers, rotors and pads, they’re a direct replacement, just a little beefier. I went with the Powerstop Extreme Z36 gx460 calipers, rotors and pads. After installing, bleeding, and getting tires back on, I went to do the bedding in. I didn’t make it any farther than backing out of my garage - there was very loud clunking sounds from both front sides. I Pulled it right back in. It happens forward and reverse, clunks loudly every time it stops.

Then I watched multiple YouTube videos of this upgrade, second guessing myself to make sure I wasn’t missing anything. I did everything correctly - torqued the caliper bolts to 73 lbs, used the new pins and hardware, greased the pins, bled all 4 corners, topped off fluid, what else, that’s it about it, there really not much to it.. One of the videos even uses Powerstop brand.

I pulled the tires and made sure there’s no play or slop anywhere - there’s not, the calipers are tight, the the pads are sitting correctly, no visual issues that I could spot.

My next step troubleshooting was to take everything back off - pulled the calipers off, pulls the rotors and pads, rec-cleaned all of the connection points with a wire brush. Assembled everything back together, and still had the awful clunking sounds.

Anybody have any thoughts on this? I don’t know what else to do at this point except not use them, which is not very ideal at all.. I’ll probably contact Powerstop on Monday, but because they’re not the “correct” brakes for a gx470, I’ll think that’s where their support likely end. I’ll include a couple of pics, and a link to the parts that I used. I was going to include a video but I don’t see how to add one. Thanks in advance for info!

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Pads and rotor kit:

Calipers:

(I Didn’t actually purchase from Summit Racing, but linked there because I had issues linking to Powerstop pages directly.)
 
They look to be set up and spaced fine. Are the caliper slide pins lubed? I'd pull them out and check them for lube if they are not.

Just FYI....I have had a pretty terrible experience with Power Stop. If you read their BBB reviews and the Google reviews for their headquarters in the Chicago area, lots of other people have had issues with them. If you can unload those brakes and get a full refund now, I'd strongly suggest it, and I'd replace them with OEM Lexus/Toyota calipers and rotors for a 2010-2013 GX460, and upgraded pads of your choice. OEM Toyota/Lexus calipers and pads are Made in Japan and surprisingly affordable.

Here is what a Power Stop braided SS hose did on my rig. While I was towing our camper. Power Stop strung me along for months on replacement hoses ("on backorder") before finally refusing to help me. They only sent me a refund after I filed a BBB complaint. I replaced all their junk SS hoses with OEM Toyota hoses.
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They look to be set up and spaced fine. Are the caliper slide pins lubed? I'd pull them out and check them for lube if they are not.

Just FYI....I have had a pretty terrible experience with Power Stop. If you read their BBB reviews and the Google reviews for their headquarters in the Chicago area, lots of other people have had issues with them. If you can unload those brakes and get a full refund now, I'd strongly suggest it, and I'd replace them with OEM Lexus/Toyota calipers and rotors for a 2010-2013 GX460, and upgraded pads of your choice. OEM Toyota/Lexus calipers and pads are Made in Japan and surprisingly affordable.

Here is what a Power Stop braided SS hose did on my rig. While I was towing our camper. Power Stop strung me along for months on replacement hoses ("on backorder") before finally refusing to help me. They only sent me a refund after I filed a BBB complaint. I replaced all their junk SS hoses with OEM Toyota hoses.
View attachment 4133688
View attachment 4133684
They look to be set up and spaced fine. Are the caliper slide pins lubed? I'd pull them out and check them for lube if they are not.

Just FYI....I have had a pretty terrible experience with Power Stop. If you read their BBB reviews and the Google reviews for their headquarters in the Chicago area, lots of other people have had issues with them. If you can unload those brakes and get a full refund now, I'd strongly suggest it, and I'd replace them with OEM Lexus/Toyota calipers and rotors for a 2010-2013 GX460, and upgraded pads of your choice. OEM Toyota/Lexus calipers and pads are Made in Japan and surprisingly affordable.

Here is what a Power Stop braided SS hose did on my rig. While I was towing our camper. Power Stop strung me along for months on replacement hoses ("on backorder") before finally refusing to help me. They only sent me a refund after I filed a BBB complaint. I replaced all their junk SS hoses with OEM Toyota hoses.
View attachment 4133688
View attachment 4133684
They look to be set up and spaced fine. Are the caliper slide pins lubed? I'd pull them out and check them for lube if they are not.

Just FYI....I have had a pretty terrible experience with Power Stop. If you read their BBB reviews and the Google reviews for their headquarters in the Chicago area, lots of other people have had issues with them. If you can unload those brakes and get a full refund now, I'd strongly suggest it, and I'd replace them with OEM Lexus/Toyota calipers and rotors for a 2010-2013 GX460, and upgraded pads of your choice. OEM Toyota/Lexus calipers and pads are Made in Japan and surprisingly affordable.

Here is what a Power Stop braided SS hose did on my rig. While I was towing our camper. Power Stop strung me along for months on replacement hoses ("on backorder") before finally refusing to help me. They only sent me a refund after I filed a BBB complaint. I replaced all their junk SS hoses with OEM Toyota hoses.
View attachment 4133688
View attachment 4133684
Yes, the slide pins are lubed. I appreciate your info regarding Powerstop quality, thanks for sharing your bad experience, that’s unfortunate you had to deal with that and makes me wish I did more research. I admittedly didn’t do as much research as I normally do before choosing to go with Powerstop, I needed to get things ordered quickly so I wouldn’t be down a vehicle too long. I might be able to return these as defective at this point, and if so just go with OEM like I usually do. Makes me second guess doing the “upgrade” gx460 vs gx470, I definitely wouldn’t be able to return OEM 460 calipers as defective if they have the same issue for some reason. Not sure what to do.
 
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