I took the truck to my independent who uses a tire guy, asking for them to road force balance. According to the tire guy, the front tires could not be balanced. When I ask why, he said the quality of the tires coupled with their current wear (maybe 50%) made it impossible to balance. Further, he said the tires have inordinate hard spots, and when each front tire synchronizes their hard spots, the vibration would be worse - potentially explaining the inconsistency in the vibration.
Lastly, he thought maybe the overall weight of the truck, 7,700 unloaded, combined with the quality of the tires, was too much. I asked about E rated tires and he definitely recommended them.
I am using Nittro TG, after previously having great success with Bridgestone Duelers (over 120K miles on two sets). In fairness to the Nittro's, my truck was stock during the Bridgestone period.
In the end, he re-balanced as best he could, and moved the fronts to the rear. I haven't been on the highway yet to see if there is a difference.
I am not sure about all of this. Thoughts?