How not to rewire your alternator

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Joined
Jul 1, 2004
Threads
106
Messages
471
Location
Phoenix, AZ
After a serious brain malfunction of reversing the connection from the regulator to alternator, this is the result. Luckily it appears so far that just the one wire between the starter and ignition was fried.

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Matt,

As my screen name dictates, I have a 1962 FJ40 the original generator upgraded with a Alternator. I never had the correct plug for the Alternator until this week. While installing the new plug and replacing the wires, I connected the two wires backwards to the external regulator. And the end result was lots of smoke and at least one burned wire.

i am sorry to hear this ?

is there anything i can do to help ?



so you have a FEN alternator ?

and a 40010 Regulator ?


IG
F
E

F= Field

E= Earth

N= Neutral

IG =on the Regulator TAB = Ignition

@HelloKitty65 / kieth is a expert on the 1962 era trucks like you have , perhaps he can chime in ?


if it helps at all ill send you out one of these in the Mail tomorrow ?

no cost involved , i have a bucket full of them and would be happy to contribute to your speedy repair :)


PM me your shipping address , MUDSHIP rules apply here , nothing else matters .........

matt






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Last edited:
i am sorry to hear this ?

is there anything i can do to help ?



so you have a FEN alternator ?

and a 40010 Regulator ?


IG
F
E

F= Field

E= Earth

N= Neutral

IG =on the Regulator TAB = Ignition

@HelloKitty65 / kieth is a expert on the 1962 era trucks like you have , perhaps he can chime in ?


if it helps at all ill send you out one of these in the Mail tomorrow ?

no cost involved , i have a bucket full of them and would be happy to contribute to your speedy repair :)


PM me your shipping address , MUDSHIP rules apply here , nothing else matters .........

matt






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Thanks Matt, that would really be helpful. I'm not sure at this point if any other damage happened or not. Just keeping my fingers crossed. I will PM you shortly.

Robert
 
ill i
Thanks Matt, that would really be helpful. I'm not sure at this point if any other damage happened or not. Just keeping my fingers crossed. I will PM you shortly.

Robert



ill include the needed ring terminal and some color coded tracer stripes wires leeds


white w/ green tracer

white w / red tracer

white w/ black tracer

2 mounting screws oem
'
and some 3-M heat shrink BUTT connectors ..............
 
I pre- wired the 40010 for u and added a insulation boot to the B+ IG terminal too


F = Field goes to the F terminal on the Alternator it self

White / green tracer

If u need me to post a more detailed ewd please let me know



Matt

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Pulled the main burned wire going from the starter to the ignition yesterday. Notice something missing?
…like a fusible link?
 
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