Driveshaft grrrr
After owning and working on numerous 80 series over the years, Ive found that the driveshafts are very sensitive. If you go over 3" lift you run the risk of needing a double cardan driveshaft. One would assume that the driveshaft is ok as a quick look will tell you that the angle is not very severe. The noise that you get is more of a grrr on the float, at coast or light acceleration. A double cardan shaft is generally the fix. The font is shorter and is more likely to experience this issue with a smaller lift (IE J Springs). A quick way to check is to lock the center diff and pull the front shaft. If the noise is gone, than its the driveshaft. Now, adding to the equation is if you do a gear change form 4.10 to say 4.88, the driveshaft speed is increased. This means that the driveline "grrrr" will be experienced at a lower speed, it could have been there prior to the gear change but was likely at a higher speed than normally traveled, and drowned out by other road noises / harmonics. I've had many people mention this over the years after doing a gear change as logic would tell you that the whatever mod you last made caused the problem, when in fact its a mod you made that amplified or changed the dynamic of an existing issue that was unaddressed. So before pointing fingers at the diff or the diff installer, look into your driveshafts. The same goes for the rear shaft, usually 4"+ lift height. Many people run with it if it's not too severe, but I'm very picky when it comes to driveline issues. Sure some aftermarket gears out there are noisy, but it will generally be a mild howl, usually around 40-50mph. The "grrr" that you can play with on/off throttle is more likely driveshaft. It's not really a "Vibration" like most would expect from a driveshaft issue, it really is a "grr", and could easily be mistaken for a Transfercase or differential issue, if I hadn't heard it a gazillion times and fixed numerous trucks with the same condition (including several of my own). I'm guessing those of you experiencing this have stock single joint shafts?
After owning and working on numerous 80 series over the years, Ive found that the driveshafts are very sensitive. If you go over 3" lift you run the risk of needing a double cardan driveshaft. One would assume that the driveshaft is ok as a quick look will tell you that the angle is not very severe. The noise that you get is more of a grrr on the float, at coast or light acceleration. A double cardan shaft is generally the fix. The font is shorter and is more likely to experience this issue with a smaller lift (IE J Springs). A quick way to check is to lock the center diff and pull the front shaft. If the noise is gone, than its the driveshaft. Now, adding to the equation is if you do a gear change form 4.10 to say 4.88, the driveshaft speed is increased. This means that the driveline "grrrr" will be experienced at a lower speed, it could have been there prior to the gear change but was likely at a higher speed than normally traveled, and drowned out by other road noises / harmonics. I've had many people mention this over the years after doing a gear change as logic would tell you that the whatever mod you last made caused the problem, when in fact its a mod you made that amplified or changed the dynamic of an existing issue that was unaddressed. So before pointing fingers at the diff or the diff installer, look into your driveshafts. The same goes for the rear shaft, usually 4"+ lift height. Many people run with it if it's not too severe, but I'm very picky when it comes to driveline issues. Sure some aftermarket gears out there are noisy, but it will generally be a mild howl, usually around 40-50mph. The "grrr" that you can play with on/off throttle is more likely driveshaft. It's not really a "Vibration" like most would expect from a driveshaft issue, it really is a "grr", and could easily be mistaken for a Transfercase or differential issue, if I hadn't heard it a gazillion times and fixed numerous trucks with the same condition (including several of my own). I'm guessing those of you experiencing this have stock single joint shafts?
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Overall, it is runny pretty good now, so I’ll live and let live, but report back if I can cure this, or it gets worse. Thanks, all! 