Honestly, this is why I could never go with Prinsu. Bending aluminum definitely weakens that local area, so I’m not surprised it cracked there. I just hope their warranty is solid enough to cover this kind of damage.
The only low-profile rack that’s truly designed to support weight correctly is the Sherpa. Its rack is bolted to the 8020, which is then bolted to rubber feet and mounted directly to the roof. This means the load is supported from the 8020 straight to the roof—not through the side rails and mounting hardware. The downside is that the Sherpa is pricey compared to the competition.
I ended up going with a Victory 4x4 rack as the next-best option. The weight-bearing design is better (in my opinion) than Prinsu, and Sherpa was $500 more than I wanted to spend. On the Victory rack, the weight is supported by the side rails, but instead of transferring that force into a 90-degree bend like the Prinsu, it’s transferred into steel bolts and steel feet, which is much more robust. The weakest link is still the aluminum sides