A New Project........

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Joined
Jul 31, 2004
Threads
35
Messages
247
Location
Ohio
I know-before anyone says it I realize this post is worthless without pics. I will have some tomorrow night.

Well, I was considering selling my first FJ40 (1971 w/rust/blown-up muffler) and looking into a FJ60/62. I know I would take a loss on her if I sold her now and I don't think I am ready to let her go. So I decided to fix her up and make her my winter daily driver and my other FJ40 will become my summer daily driver. Here is a list of the things I want to do to get her back on the road:

1. Front/Rear Axle Rebuild.

2. Front/Rear Brakes - She needs some brake work-I got the front drums off tonight and there are cracks in the brake shoe lining.

3. I want to take the body off and clean up the frame and paint with Rust Bullet and a topcoat.

4. Here's the big one. The PS rear quarter panel needs replacing as well as the rear sill and drivers floor pan. There are some other areas that need patching but I don't know if it warrants a full panel replacement or just the affected area cut out and a patch welded in. I will have to evaluate all of these small areas once I get the tub off. One of the POs had the underside undercoated at one time and I think this is the cause of alot of the rust issues that I have.

Looking for thoughts on CCOT replacement panels/front fenders. With the work needed on the front fenders, it would be easier to just replace them. I will use the existing front fenders to perfect my patching/welding skills

Mechanically she is in pretty good shape. I replaced the F/3 speed last winter with a 2F/4 speed. I replaced all of the seals/clutch assy, oil pump, water pump when I did this work. She has always run real good. I do want to properly desmog the carb-add that one to the list. Oh ya- I blew up the muffler a couple of weeks ago so that's on the list also.

I took the bib/front fenders off tonight and I think I will start getting the tub ready for removal.

Another great thing is the gallon size of PB Blaster that they sell at Tractor Supply Co!
 
*PSSTTTTTTTTTTtttt*
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In other words, "to get her back on the road" requires a frame off rebuild. Do the mechanical stuff this year and live with the rust. Put your money in the nicer cruiser. Hell, don't listen to me its none of my business.
 
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