Turbo is in!

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Joined
Mar 30, 2012
Threads
3
Messages
39
Location
Columbia, South Carolina
I have owned this awesome vehicle since 2002, for eight years it was my wife’s car and when she finally had to get a minivan I decided that I could not part with it so I kept it for myself. Any one who knows the FJ80 agrees that they are an incredible vehicle with one downside…a lack of power. This always was a thorn in my side and after researching for a year finally decided to put a turbo system on it.

I wish I had never hesitated doing this. The turbo system woke up the engine and has made it so incredible to drive. I did not go extravagant on the boost levels and run an average of 5-8 PSI. I am surprised at the power and the fact that I don’t need to ever give the vehicle more than half throttle.

Cruising on the highway is a pleasure with the pedal barely pushed and if you don’t pay attention you’ll find yourself going well over 80. My family enjoys boating and I use the LC to tow our Malibu ski boat, it does a great job at it.

I installed air bags in the rear suspension to help with the tongue weight, I found around 10 PSI of air is just right.

After installing the turbo, I went after trying to piggyback the computer much like others have tried… I bought a AEM FIC-6 and tried in vain to get it to work but like all the others who’ve tried… it’s impossible (for me).

From the onset of the project I was concerned about A/F ratios so I installed a wide band gauge. Throughout my driving and monitoring I realized that the computer does a good job at keeping the A/F ratios safe providing the vehicle is driven smartly. I keep the boost levels low and have found that as boost increases to 3 or 4 PSI enough air is flowing through the MAF that the ECU must think it is full throttle or something. The A/F drops to 10-11 and if you want to roll into more boost at that point it is safe to do so.

Bottom line is that I have found the stock computer is doing a fantastic job and I enjoy not having any check engine lights on. I found that I don’t need any more power than what is there now and have no desire to try and install an FIC. The AEM sits in a box now.


I wanted to monitor engine temperature better so I did the temp gauge mod and it works great. I will get a temperature rise when towing the boat on a 100 degree day here in South Carolina with the AC going. I should mod the fan clutch but haven’t, I guess out of lack of need.

The turbo mod consists of emulating the Safari system. I researched the IH8MUD forums for a year and then during the next year slowly acquired parts. Then after those parts sat in boxes for at least another year I finally pulled the trigger and installed them with a friend. I installed the turbo and external waste gate with a 5 PSI spring, BOV and the MAF after the BOV. Three inch exhaust down to a 3” high flow catalytic converter. From there it is connected to the stock exhaust system, my intent was to find somebody to custom bend me an exhaust. I am partial to a quiet sounding exhaust system and have found that the stock exhaust is doing its trick and haven’t found a shop to bend me up a new system.

A Greddy Profec B controls boost. The water intercooler consists of the two heat exchangers and an electric pump to transfer the water. The front cooler fits nicely behind the grill.

The OEM air conditioning was kept during the turbo mod and continues to blow cool air on these hot South Carolina summers.

The transmission got a Transgo shift kit installed and hasn’t ever had a problem, it shifts nice and solid.
 
Last edited:
IMG_20141216_172115_170.jpg
IMG_20141216_172317_546.jpg
IMG_20141216_172252_814.jpg
IMG_20141216_172219_669.jpg
 
I never saved any of my receipts and like I said compiled parts throughout a year or so. I remember getting the manifold off ebay (turbonetics I think) as well as the charge piping. A lot of the silicone fittings actually came from sellers on Amazon once I realized how I was going to run the piping. That exhaust downpipe came off Ebay. (y'all can scoff at ebay but if you're careful about what you buy you can find some good stuff). I am happy that I pulled it off and kept the stock air filter.
 
Yes scottryana, no tank. Maybe it needs one? I don't know if it would help or not. The pump I used is one for a Ford SVT, I plumbed an expansion line back to the vehicle system. I did monitor intake temps on the scanner and they ran an average of +30 over ambient temp.
 
Nice work, was going to say the turbo manifold looked like the turbonetics one:
Corbet, here's an overpriced one for sale in Colorado: http://denver.craigslist.org/pts/4767766848.html

Curious what turbo you are running and what are the specs on it.
 
I installed the front heat exhanger as you can see in one of the pictures, between the transmission cooler and the radiator. It came with some ears to mount off from and with a few custom brackets i was able to fit it in there behind the grill. I did have to cut away the center brace for the grill a little. It all came out very well. It was tight for plumbing but I think i was able to get about the biggest heat exchanger i could fit in there. I wouldn't mind seeing a bigger heat exchanger for the intake sometime but I don't feel like messing with it now.
 
Last edited:
I'd love to know what size/trim turbo you are using and approximately what RPM you start to see boost, what RPM do you get all the way up to your full boost setting?
 
What transgo kit did you use? Did you drill the holes and if so what size (truck or race).
 
What do you mean you plumbed an expansion line back into the vehicle's system? Are you using coolant in your air to water intercooler and using the radiator's overflow as your expansion tank?

I am very surprised you haven't maxed your MAF out using it as a blow through helps but usually driveability is a little effected. You haven't had any issues with stuttering or stalling at low speeds when you blow off opens? I know that usually happens when people run the MAF before the blowoff, running the MAF after the blow off is usually very hard to tune for. The fact the stock system is working for you is amazing.

Yes scottryana, no tank. Maybe it needs one? I don't know if it would help or not. The pump I used is one for a Ford SVT, I plumbed an expansion line back to the vehicle system. I did monitor intake temps on the scanner and they ran an average of +30 over ambient temp.
 
nice job!!

retaining the stock air filter would be a must for me too if/when I do a turbo.

please more info on you parts list so I can blatantly copy you.

thanks
D
 
turbo is a ball bearing GT-35 .70 AR T4 flange water and oil cooled.
The funny thing talking about boost and these engines.... it seems like I have 50% more power than stock when driving even when the gauge says zero (i.e. no vacuum). All that's needed is some help with the air flow.

But to be more specific, I am begginning to develop boost at 2,000 RPM, by ~2500 RPM its over 5 PSI. It's all dependant on how much you put your foot down, what you're wastegate and boost controller is set for. I, like i said, use this as a daily driver and have found that I rarely even go half throttle with it. More so I am 1/4 throttle taking off from stop signs and lights and I can watch the boost run between 3 to 7 psi. Normal driving - rolling along down the road- its running at zero to 10 in Hg (vac).

There is very little lag in this setup, I am sure it would be a lot better with a full 3" exhaust but I hate advertising that I am coming. I have some video of a couple 0-80 runs, do I need to put them on youtube? or can they get posted to the thread?
 

Users who are viewing this thread

Back
Top Bottom