transfer case question (1 Viewer)

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Oct 8, 2005
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I'm connecting my transfer case to my tranny. I've torqued the castle nut to 90lbs but have a little play between the spacer and nut. I have another transfer that I can look at for reference and that one doesn't have any play in it. First I thought my spacers were in opposite but they're not. I have the tranny upright so I could just lower my transfer down on it, I don't know if that makes a difference in the play. I don't think I have my gear in wrong but I don't know. In the picture you can see the gears are slightly misaligned, what do you think? Thank you.
transfer1.jpg
transfer2.jpg
transfer3.jpg
 
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It shouldnent have any play. It looks like the inner gear is touching the casing. You didnt leave the thrust washer out of the g/box as that is 4mm thick which would fix your problem.
 
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do you have a picture of the thrust washer? Do you mean the 2" long spacer that goes on the shaft inside between the walls of the t-case because I have that one in there?
 

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Do the gears rotate in the transfer case and not bind/rub on anything?
 
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Poser,
I can't get out in the garage for about 20 min but they seem to rotate fine with no rubbing. I don't think I have the spacer that goes on before the t-case. I can't imagine what I did with it, do you have a picture of one?
 
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It shouldnent have any play. It looks like the inner gear is touching the casing. You didnt leave the thrust washer out of the g/box as that is 4mm thick which would fix your problem.

Do you also have the spacer on the tranny outputshaft that goes on before the t case goes on the one that stops that input gear from chewing into the case

Do the gears rotate in the transfer case and not bind/rub on anything?
No binding or rubbing, pretty smooth actually.
 
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Ok, I'm showing how I had it when the gear was inside and the t-case and tranny were together. Am I missing something? more pics comming
order inside.jpg
order.jpg
spline.jpg
 
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I think I found the spacer I need, it was in my other tranny. I went from a h42 to a h41. Could you tell me if the seal looks right and the order in which I have it in my hand? Thank you
spacer.jpg
spacer and seal.jpg
 

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