Rear doors came out well but the inner patch for the front door doesn’t even come close to matching. Any advice from someone whose been through this?
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Don't feel too bad. Toyota put nothing in between lap joints all over these rigs and they've lasted this long. Do what you can. It will last another 50 years.Agreed. The overlapping untreated metal is an issue. I’ve found rust everywhere. I’m so far into this that I’m committed to my current path. If I were doing it over, I’d take the tub, frame and every panel to a place that fully submerges it in a chemical bath that would eliminate all that rust then zinc dip it. I just have to accept that even with all this work I’ll be the old guy with the rusty FJ40 decades from now