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poor design, obviously.
Clearly the pressure relief valve system has got to be able to handle whatever the pumps will throw at the tank.

Supposedly has been lined with epoxy coating..
If you can take pictures of the tank(close up) I might be able to tell you what or if it has epoxy. It would be nice if you can get your hands on a digital meter to read the mills. Also how old is the tank...if its old test for lead.
It is very common to use a 6" or bigger pressure relief. They are basically a spring loaded lid calibrated for a certain pressure and "locked" with a tamper-proof wire to show that no one has tightened the spring.
Hi-low cutoffs are pretty easy but add another set of contacts to troubleshoot and aren't the most reliable components either.
What are you irrigating? Drip systems on produce I suppose? How many gpm?


No safeties?.......
x10. I bet $60K at least.I'd say your $20K estimate is way low.
I do temperature control for central plants. There are many types of controls you should install to make your system safe and idiot proof.I'm thinking more on the line of a pressure switch which will cut off the power to the pumps after they reach 80 to 85 psi or so...Otherwise a keyed lockout to keep the dummies from being able to turn the switches to manual..
Although, I've heard stories of motor starters getting locked up due to weather (and even due to lizzards trying to warm up), so a high end pressure switch makes more sense??
I agree, piss-poor design, but has worked fine on many systems for years till (in this instance), human error is involved.
.02?
^^^^Mace's point is right on.
I do temperature control for central plants. There are many types of controls you should install to make your system safe and idiot proof.
I would certainly have several pressure sensors interlocked with the pumps. Set the pressure shutoff value well under the tanks pressure rating. You may want to take away the hand feature and or install a beacon light when safeties have been overidden.
)..Safety yes, but only the dog will see any beacon lights going off..
Hey, it's just a minor step above a farm, and agriculture isn't bringing in any funds to make it high tech at this point (in fact, this could bankrupt us)..Safety yes, but only the dog will see any beacon lights going off..
I'm jumping in the big rig tomorrow to go pick up everyone's Christmas bonus..