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SILVER Star
So, hopefully this is useful! I had the thought to write this up when I was determining how to fix a leak and spent some time searching before I found everything kind of spread around mud in various places. This is more a consolidation of info rather than something new.
I had a seal go bad on my gearbox and the leak finally got bad enough that I had to figure out how to fix it. At first, I thought I’d just replace the offending seal, so I went to our local dealership to get it and found out it is no longer available from Toyota. Turning to mud, I posted about the part number for the worm shaft seal given to me by the dealer to verify its accuracy. I got more than I bargained for when I put the comment up and learned a number of useful things.
First, almost all of the gearbox parts required for a rebuild or reseal are no longer available from Toyota. Individual seals and seal kits are available from a number of aftermarket suppliers though. I ended up ordering a kit from Rockauto.
Second, if there is not a lot of bearing wear or play in the box you can consider a reseal, otherwise you may need to find a remanufactured replacement. It’s probably best to reseal the entire thing rather than just the one seal that presented the problem. There are places that can do a reseal for you if you remove the gearbox and ship it off, a commonly used one is West Texas Off Road but I think there are other options. However, the reseal job didn’t look too bad to me so I figured I’d give it a shot.
Third, there aren’t a lot of threads on resealing the FJ60 gearbox, the best I found was from @Mace here: FJ60 hydro assist porting... The point of that thread was about adding ports for hydraulic assist steering, but it covers the essentials of teardown and resealing.
Finally, I found out that if you need to replace the gearbox early-year gearboxes have a different bolt pattern where they mount to the frame, but somewhere around 1984/1985 Toyota switched to a mounting pattern that is common to the 60, 62, and all years of the 80 series.
Here are a couple other threads I found useful and I’ll document my reseal as well.
FJ60 PS Box Rebuild - Land Cruiser Tech from IH8MUD.com
Power Steering Gear Box Removal and Installation
I had a seal go bad on my gearbox and the leak finally got bad enough that I had to figure out how to fix it. At first, I thought I’d just replace the offending seal, so I went to our local dealership to get it and found out it is no longer available from Toyota. Turning to mud, I posted about the part number for the worm shaft seal given to me by the dealer to verify its accuracy. I got more than I bargained for when I put the comment up and learned a number of useful things.
First, almost all of the gearbox parts required for a rebuild or reseal are no longer available from Toyota. Individual seals and seal kits are available from a number of aftermarket suppliers though. I ended up ordering a kit from Rockauto.
Second, if there is not a lot of bearing wear or play in the box you can consider a reseal, otherwise you may need to find a remanufactured replacement. It’s probably best to reseal the entire thing rather than just the one seal that presented the problem. There are places that can do a reseal for you if you remove the gearbox and ship it off, a commonly used one is West Texas Off Road but I think there are other options. However, the reseal job didn’t look too bad to me so I figured I’d give it a shot.
Third, there aren’t a lot of threads on resealing the FJ60 gearbox, the best I found was from @Mace here: FJ60 hydro assist porting... The point of that thread was about adding ports for hydraulic assist steering, but it covers the essentials of teardown and resealing.
Finally, I found out that if you need to replace the gearbox early-year gearboxes have a different bolt pattern where they mount to the frame, but somewhere around 1984/1985 Toyota switched to a mounting pattern that is common to the 60, 62, and all years of the 80 series.
Here are a couple other threads I found useful and I’ll document my reseal as well.
FJ60 PS Box Rebuild - Land Cruiser Tech from IH8MUD.com
Power Steering Gear Box Removal and Installation