Parts needed for A442F throttle cable replacement? (1 Viewer)

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Mar 27, 2017
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Location
Almeria, Spain
Hello guys,

I need to locate the part numbers of some gaskets that are required to be changed upon replacement of the throttle cable of the A442F tranny. I have reviewed several posts here, but could not find this specific information. Any help would be greatly appreciated.

My truck is a 1994 HDJ 80 with ATM (A442F), European spec. The tranny was rebuilt five years and 90,000 km ago. It is filled with Dexron III. Maintainance has been very careful.

It all started a week ago, when I noticed that the throttle cable did not return to its rest position after pulling it by hand in the engine bay:

ATM_throttle.jpg


Initially, I could persuade the cable to go back. Later on, when the picture was taken, it refused, Then I went for a test drive and eventually it looked normal again. But it is clear that there is something wrong with the cable, as it does not return automatically, and has to be replaced.

I purchased a new one (Toyota part No. 35520-60060) and did read the A442F FSM (RM314E, including its supplement) to have an overview of the process and to identify non-reusable parts (gaskets, etc.) that might be needed. My questions are:

1. Is it there any gasket between the oil pan and the transmission case? The FSM only says to this respect 'Apply seal packing to the oil pan. Seal packing: Part No. 08826 - 00090, THREE BOND 1281B or equivalent'. This is a silicon-based RTV sealant.

2. Installing the throttle cable seems a complex process involving removal of the valve body and then 'REMOVE O / D CASE AND CENTER SUPPORT APPLY GASKETS'. Here is a figure (page AT-14 of FSM RM314E):

ATM.PNG


Moreover, these gaskets seem to be installed to some kind of elongated thing with a pitted side (page AT-121 of FSM RM314E):

ATM2.PNG



Whatever the heck such 'center support apply gaskets' are, they are non-reusable and I have to locate their part numbers before starting the change of the throttle cable. I have not been able to find them in ToyoDIY neither in japan-parts.eu. Toyota Spain is useless for anything older than ten years which, further, was never sold in the country.

My role in this comedy is to get all the parts to a professional mechanic, who will carry out the operation. But I am lost.

Thank you guys for any help.
 
Thanks, I have just tried it. Problem is, the Toyota drawings are the same everywhere, and cannot find the center support apply gaskets. A possible solution would be if someone who has replaced the throttle or been around (solenoids, etc.) would remember having dealt with those pieces.
 
You will need the following part numbers:

1. 00295-01281: Form in Place Gasket for the transmission pan. A good transaxle gasket maker will work as well if your Toyota dealership cannot provide that for you. There is no material/Part Number gasket between the pan and the housing assembly.

2. 90301-09173: Oring for the transmission pan-dipstick tube interface.

3. 12157-10010: Drain plug crush gasket

4. 35893-36010 x4: Center Support Apply Gaskets. The center support is a part of the upper valve body and not sourced separately. You reuse it with the gaskets.

If you want to get the orings for the accumulators to have available just in case, these are the part numbers you will need. Might not be a bad idea to get them and have them on hand.

90301-28003
90301-33006
90301-26003
90301-29003 x2
90301-37004

All of these parts are still available from Toyota.

Hope this helps.

Good luck.
 
You will need the following part numbers:

1. 00295-01281: Form in Place Gasket for the transmission pan. A good transaxle gasket maker will work as well if your Toyota dealership cannot provide that for you. There is no material/Part Number gasket between the pan and the housing assembly.

2. 90301-09173: Oring for the transmission pan-dipstick tube interface.

3. 12157-10010: Drain plug crush gasket

4. 35893-36010 x4: Center Support Apply Gaskets. The center support is a part of the upper valve body and not sourced separately. You reuse it with the gaskets.

If you want to get the orings for the accumulators to have available just in case, these are the part numbers you will need. Might not be a bad idea to get them and have them on hand.

90301-28003
90301-33006
90301-26003
90301-29003 x2
90301-37004

All of these parts are still available from Toyota.

Hope this helps.

Good luck.
Many thanks indeed, I really appreciate it!

I have just ordered all those parts. In addition, with the 'just in case' idea in mind, I have also ordered some cheap parts that may be of help:

Spring for throttle cam 90959-03017 (1x)
PIN, THROTTLE VALVE CAM 35522-36020 (1x)
Washer for throttle cam 94612-10601 (1x)
Washer for throttle cam 94542-00600 (1x)
Bolt for throttle cam 91121-70628 (1x)

May this thread be of reference for prospective throttle cable replacers!

Cheers,
 

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