Original roof rack vs Yakima rack

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Joined
Jan 1, 2008
Threads
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Location
the CV; miss the CZ
I was planning on doing away with the original roof rack and just attach the Yakima rack when I need it.
I've seen photos of other roofs once the rack is removed and I was expecting the worst.

I easily removed all screws from the rack and found all four corners looked much like the one corner shown in the first photo.
I got out the polish, used a bit of finger grease, rubbed and rubbed, and finally got it cleaned up to look like what it is now, as shown in the second photo. It's the same corner, before and after, honest.

All the remaining corners are the same as this. It's been a California 80 all its life, so I guess that helped.

With zero rust on the nutserts, I'm thinking of just primering then painting the wear line, cutting a rubber seal to go under the hard plastic rack corners and then reattaching the original rack. I would also use metal-safe RTV when I re-insert the screws.

Has anyone else opted for this and kept the original rack?

My main reason for this train of thought is to keep it as aerodynamic as possible but keep a rack as I do need and use it every now and then.
Yeah, the Yakima has the cool bling factor going for it, but isn't as aerodynamic and whistles without the fairing.
I'm on a mission to crack 19mpg. I'm close. I know it's within reach.
If I keep the original rack I would get rid of the Yakima.

Thanks for your feedback.
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The lowest air drag is to have nothing on the roof. I put the Yak rack on when I need it and take it off when I don't. I don't have a Toyota rack but they are pretty lame for actually securing cargo to the roof.
 
The lowest air drag is to have nothing on the roof. I put the Yak rack on when I need it and take it off when I don't. I don't have a Toyota rack but they are pretty lame for actually securing cargo to the roof.

What did you do to fill in the holes? Weld? RTV?
Thanks for the info!
 
I removed my rack, only to find it looked much like yours did. I used JB weld putty, filled the holes, then ground it relatively level. I then used about 5-6 coats of Toyota OEM touch up paint over the JB. From the ground you can't see the old rack holes. From up top, it looks there was something there before, but it's sealed and there is no more rust or rot forming and it looks pretty good.
 

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