oil pan removal

Discussion in '60-Series Wagons' started by wink84fj60, Nov 1, 2005.

  1. wink84fj60

    wink84fj60

    Messages:
    34
    Likes Received:
    0
    Joined:
    Oct 2, 2004
    folks,

    got a leak in between the oil pan and the oil pan skid plate plate(probably rusted thru like everything else on the truck). can i remove the oil pan from underneath without damaging the oil pump?

    tks
    chris
     
  2. Doc

    Doc

    Messages:
    5,925
    Media:
    33
    Albums:
    1
    Likes Received:
    425
    Joined:
    Apr 26, 2004
    Location:
    Utah
    Yes.

    You'll need your bottle jack, a scrap piece of 2x4 wood, and perhaps a large screwdriver.

    Place the bottle jack against the frame rail and put the 2x4 against the oil pan. Use the bottle jack to push on the 2x4 (after all bolts are removed) until the oil pan starts to move. It takes a while. Use MUCH patience. Go just a little at a time. allow a few seconds between pushes for the gasket to 'move', it will start to move eventually. Use screwdriver to encourage this if needed.
     
  3. Texx

    Texx

    Messages:
    2,895
    Likes Received:
    18
    Joined:
    Feb 27, 2002
    Easisest way I've found is with an air chisel, slowly and carefully. On the other hand, if your pan's leaking at the skid plate, it's shot anyway. The pump is not in close proximity to the area you would be working in.
     
  4. ballardcruiser

    ballardcruiser

    Messages:
    344
    Media:
    2
    Likes Received:
    22
    Joined:
    Jan 9, 2005
    Location:
    Seattle
    your pan and your skid plate are one unit and sorta the same thing, so order a new pan before you start this job (i think my fj62's was around 150 bucks brand new OEM). once you remove it, your pump will just hang there, out of harms way. and, it's been said many times, but also order a one piece OEM gasket when you put it all together. do not try to use a three or four piece gasket (or however many pieces the cheap replacements use); they are a pain and don't work without a lot of effort. do the above and wear clothes you can throw away afterwards, as this job is just about messier than a knuckle rebuild.
     
  5. PabloCruise

    PabloCruise SILVER Star

    Messages:
    17,244
    Likes Received:
    1,997
    Joined:
    Jun 3, 2004
    Location:
    Northern Colorado
    I got a new Toyota pan to replace my leaker.

    Before I put it on, I ran a bead of UltraBlack all the way around the gap btwn pan and skid plate so moisture could not get trapped in there.
     
  6. oldman

    oldman

    Messages:
    31
    Likes Received:
    0
    Joined:
    Oct 31, 2005
    Location:
    right here
    Same thing happened to mine years ago. I pulled the pan, cleaned it up very carefully/thoroughly, and welded all around the skid plate. No more leaks.
     
  7. miker

    miker

    Messages:
    2,610
    Likes Received:
    48
    Joined:
    Jan 29, 2003
    Location:
    Nil Sine Numine
    Sam problem here. Did the same to fix it.
     
  8. fj60dave

    fj60dave

    Messages:
    133
    Likes Received:
    5
    Joined:
    Mar 22, 2005
    hmmmm. i VERY carefully removed the oil pan and cleaned all the old gasket off block and pan, which was one of the more difficult things i have done on the machine. i then cleaned very well all around the pan and plate...and used JB-WELD to fill the seams all around, which cost about $16 and some time to set. NO LEAKS!!! I just could not find where it was leaking once i had the pan off...what a disappointment! It has been solid for over a year and is a lot cheaper than a new pan.
     
  1. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.
    By continuing to use this site, you are consenting to our use of cookies.