kenavt
SILVER Star
Hey folks, I'm having a hell of a time trying to dial in my new clutch on my 2F and would appreciate any help/ideas that people have. It's a new clutch disc and cover (Aisin), new throwout bearing (Aisin), new pilot bearing (Koyo), and then new master and slave cylinders as well (OEM).
I've followed the FSM to set the clutch pedal height to 7.13", free play to <23mm, and adjusted the slave cylinder out all the way... and the truck doesn't really want to get into gear (grinds into reverse, jams going into first). If I set the clutch pedal height higher (longer master cylinder stroke?) then I don't have that problem.
However if I set the clutch pedal a bit higher (more like 8"), then I can get the truck into gear just fine. But when I start lifting off the clutch in gear... I get this loud squeal/whine that sounds quite wrong and really freaking annoying. It has a similar sound to this thread (Clutch bearing type noise when pedal is out, both in neutral and in gear - https://forum.ih8mud.com/threads/clutch-bearing-type-noise-when-pedal-is-out-both-in-neutral-and-in-gear.1236635/) but in the opposite situation - when the clutch pedal is down to the floor and I start coming off, not vice versa.
I'm under the following two assumptions, which may be wrong, but I'm not sure how to address them...
FSM procedure...
And here are some videos of the noise:
Lower pedal height featuring some grinding going into reverse:
Higher pedal height where I can get into gear but the whining/squealing noise doesn't go away:
I've followed the FSM to set the clutch pedal height to 7.13", free play to <23mm, and adjusted the slave cylinder out all the way... and the truck doesn't really want to get into gear (grinds into reverse, jams going into first). If I set the clutch pedal height higher (longer master cylinder stroke?) then I don't have that problem.
However if I set the clutch pedal a bit higher (more like 8"), then I can get the truck into gear just fine. But when I start lifting off the clutch in gear... I get this loud squeal/whine that sounds quite wrong and really freaking annoying. It has a similar sound to this thread (Clutch bearing type noise when pedal is out, both in neutral and in gear - https://forum.ih8mud.com/threads/clutch-bearing-type-noise-when-pedal-is-out-both-in-neutral-and-in-gear.1236635/) but in the opposite situation - when the clutch pedal is down to the floor and I start coming off, not vice versa.
I'm under the following two assumptions, which may be wrong, but I'm not sure how to address them...
- I'm not keeping enough force on the throwout bearing to prevent it from squealing against the clutch cover when anything tries to slow it down
- I'm not pushing the throwout bearing far enough, at FSM clutch pedal height, to consistently get it in gear without grinding - i.e. not long enough stroke.
- I've adjusted the slave cylinder so I'm pretty close to - but not touching - the throwout bearing to the clutch cover. I have an '84 slave cylinder so it has the external spring and per this thread shouldn't be touching the throwout bearing. To Spin or Not To Spin...A Throwout Bearing Debate - https://forum.ih8mud.com/threads/to-spin-or-not-to-spin-a-throwout-bearing-debate.983012/
FSM procedure...
And here are some videos of the noise:
Lower pedal height featuring some grinding going into reverse:
Higher pedal height where I can get into gear but the whining/squealing noise doesn't go away: