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I can't imagine how more efficient could be bad no matter why it was engineered originally.
Suction line at the compressor and discharge after condensor?What leads you to believe the condenser is at fault? Can you share your operating pressures, Liquid line temp, and vapor line temp? That will tell me everything I need to know about what's going on with your system.
More efficient is not going to be bad.
It's more a question of are you prepared to pony up the cash to upgrade, and put in the work required to customise stuff, or pay someone do it?
Is the gain with the effort and expense?
Those questions explain why no-one else is saying they've done what your talking about.
In my experience.
Toyota got the A/C pretty good in these, and mine get used in similar conditions to what you would see in AZ.
The vast majority of cruisers aren't used in such extremes of heat.
I think the number of people motivated to attempt customising a system that works well is going to be very small
Fan clutch is good. It roars like a Cessna all summer long. If I rev it to 2000rpm at a light, temp drops to 60-65 degrees like on the freeway. I replaced the clutch fluid with 27K weight 4 years ago. Engine temps are fine. 190-205 when it's 120 out.
Suction line at the firewall and liquid line also at the firewall will be fine. This will tell you the systems subcool (condensers ability to dissipate heat from refrigerant) and superheat will tell you if the expansion valve is working correctly.Suction line at the compressor and discharge after condensor?
I would do a range of engine speeds to see if the expansion valve reacts properly. I hunch is its not. The system works fine in a shop environment with no load but out in the real world with high load it struggles points to a stuck expansion valve. You will be doing yourself a huge service replacing this component and while its out, clean the evaporator. The expansion valve in our trucks is a common failure item...or so I've read.Is this measured at idle or 1500 RPM?
Many of these trucks are scattered around the middle East which is even hotter than Phoenix. Many of those have Dual AC which takes even more efficiency to perform.
Is the recirc/fresh air vent door closing fully? Door gasket intact? Thinking you may be getting warm air passing the door. Worth checking at least.
When I rebuilt my engine, I replaced everything except the hard lines. Condenser, evaporator, dryer, compressor and expansion valve. Up to 100 degrees it works great provided I don't park in the sun. After that the front seats are tolerable as long as I park in the shade. If I park in the sun for any length of time it is hopeless. I won't say it is better to drive with the windows open but it just doesn't cut the mustard. This is with tinted windows and window tint 4" down on the windshield. I am also thinking about tinting and insulating the sun roof.
Sorry, I don't know that this system ever functioned well here in the southwest and high temps. Looking forward to what you find!
I would do a range of engine speeds to see if the expansion valve reacts properly. I hunch is its not. The system works fine in a shop environment with no load but out in the real world with high load it struggles points to a stuck expansion valve. You will be doing yourself a huge service replacing this component and while its out, clean the evaporator. The expansion valve in our trucks is a common failure item...or so I've read.
I hear it close and it seems to shut when there's really foul exhaust smells coming from outside but I've not had the dash apart to verify.
If I rev it to 2000rpm at a light, temp drops to 60-65 degrees like on the freeway.
I guess I'm the only one that read this and said:"OK, it's an air flow problem."