Land Cruiser 100 Driver's Door Latch, Check and Handle Remove and Replacement (1 Viewer)

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Joined
Sep 9, 2016
Threads
70
Messages
2,892
Location
Odessa/Midland TX
Reason: A very sloppy outer door handle. Also the door check made some noise
Parts
Driver Door Outer Handle: 69220-60071-(Color code)
Driver Door Check Assembly 68620-60050
Driver Door Latch Mechanism AISIN DLT-081

FIRST disconnect the battery ground wire

Disconnect the power window switch assembly (1st pic: gently lift form the front and push the metal pin/retainer and life the assembly:) Disconnect wires

Open the bolt cover and remove bolt (2 pic)

Remove the bezel (pic-3) Use a pick to lift the ring on the bezel off the black mounting tab

Remove the twitter cover (Pic-4): Pull straight out

Remove the two bolts hidden behind the two plastic grommets towards the front of the door Pic -5 (pic shows just the bolts: grommets are already removed)

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Remove four bolts at the bottom of the door card (Pic-1)

Not Pictured: There are two plastic tabs towards the rear or the door card and one in the front: Press the center of the plastic tab and pull the entire tab out

Remove the door card: Hint - first Lift the door card near the twitter
Disconnect the door curtasy lamp wire plug

Carefully remove the plastic dust shield (just the rear 1/3 is sufficient)

Dislodge the tab and use a plastic screwdriver to pull the push road from door handle (Pic-2): Hint - Open the access/service hole to pass the screwdriver

Remove all three 10 mm bolts (NO need to disconnect the wire plug from the key barrel) (Pictures 3, 4 and 5)

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Remove the door handle from the door

Now you can remove the lock pushrod from the tab attached to the key barrel (Yellow tab in 1st pic): Clear pictures are posted in the next post(4): pictures 3 and 4)

Remove 3 torex bolts (pic-2)

Remove 10 mm bolt (pic-3) : Highlighted

Remove two cables at the inner door handle (Pic-4)

Remove two tabs holding the latching mechnism to door frame (Pic-5) (Use a pic to open'flex the 3 tabs and then press the center tab)

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Last edited:
Slide off the metal bracket holding the glass window molding (10 mm bolt removed in pic-3 in post-3 above)

Remove the latching mechanism

INstall is reverse

Now to door CHECK
Remove speaker

Remove 10 mm bolt and two 10 mm nuts (Pic-1)

Remove as shown (Pic-2)

3rd picture shows the yellow tab holding the lock pushrod that can be removed easily once the puter door handle is off


Pic-4 view from outside

The Driver's door also received OEM hinges

The door closes like a brand new door! The outer door handle is very solid !!

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