2L engines don't seem to have the same problems, only the 2LT and 2LTE.
Seems that there is a couple of things that cause the problems.
1. The original heads were approx 75 thou thinner on the face than the redesigned ones which meant there was insufficient meat between the valve seats and the waterways.
2. The Turbo caused a more uneven heat characteristic across the combustion chamber.
A couple of know modifications that seem to help on top of fitting the newer heads.
1. Increase the size of the turbo dump pipe (exhaust front pipe) to 3 inches and the rest of the exhaust to 2.5 inches. This allows the exhaust gasses to escape more quickly reducing the head temp on the exhaust side.
2. Remove the EGR valve or block it. The EGR valve causes reduced burn temperature on the inlet side which seems to make the problem worse - inlet side is cooler than exhaust side causing uneven stresses on the head - a big cause of cracking on cast Iron heads.
Also the stock cooling system is at best marginal and often is not working 100%. The Viscous fans often are not working properly, the radiator is often partially blocked etc.
The 2LT/2LTE cooling system has some compplicated pipe runs which make it renowned for getting partial blockages due to all the bends in the pipework and internal waterways. Also it's a real bad engine for getting airlocks.
However on the plus side, the 2L series engines even with the turbo are so overspeced on the bottom end that it is pretty difficult to break. The overall engine design is very good, torque curve is a little narrow however removing the EGR and increasing the dump pipe diameter really helps in that respect giveing really good mid range for a small engine. The engine generally doesn't need to be reved much above 3500 rpm whatever the power curve says, the maximum torque is pretty low down. With a bit of work you get a really goo engine.
My 2LTE that I had in a Hilux Surf was a great engine after I changed the head on it, enough grunt to do most hings although it struggled to maintain 70mph up shallow hills on the motorways however the Surf was a pretty heavy
motor. (Ed: Anglicism for "vehicle")
You can really make these engines work well with a bit of thought and not too much money, they take intercooling well, the exhaust mod shouldn't be too expensive and the EGR mod will cost you a cable tie and give you quite a marked difference.
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Cheers
Andy
1993 HDJ80 (1HD-T engine) Brooklands Green Metalic. 160K miles. Factory Winch, Old Man Emu Shocks, 17 inch wheels, 265x70x17 Cooper Discoverer ATR
http://www.landcruiser-rocks.co.uk/index.php