Brown, you must have a diff kind of AC pulley. The used "factory" one I got from Spectre required the crankbolt to come off before it would go on.
About 4 hours and 2 impact wrenchs later (first one was a no-name, second I went out and bought with 550 torque lbs) that SOB bolt came off. grrrr
This factory pulley has a hole big enough for the bolt of the crank bolt (not the head), and two add'n bolts on either side to prevent the pulley from spinning indenpendant from the crank.
I powder coated the bracket and pulley and got them installed. If it helps anyone in the future:
1. It is a hell of alot easier to mount the condensor if you just take the radiator out (fashion your own mounting brackets and use self taping screws to fix it to the radiator mount.
2. YOU NEED TO SHIM THE FAN. dont shim the fan pulley, just the fan. I used 2 5/16" split lock washers on each of the 4 bolt and it JUST clears the newly installed AC pulley.
I got my compressor rebuilt and installed, it lines up perfectly witht he pulley (as far as I can tell). All that is left now is to install the blower, drier, then run the high and low pressure lines and finally connect to the 12v.
Couple more questions if anyone is still reading:
1. Should I put the AC on a fuse? If so what value?
2. In my Max Ellory factory book for the 3B there are tons of differnt tuning specs for motors with HAC installed, do I really need to make these adjustments?
Thanks again and anyone attempting this feel free to email me.