You need the reinforcing around the steering box. My experience here in Australia says higher mileage vehicles on stock tyres that haven't seen much offroad use still end up with cracking. Not much rock crawling happens in Aus, but we see a lot of these cracks. It's metal fatigue. The stress of turning those wheels on grippy tarmac when moving slow, not bouncing around offroad, seems to be the cause. You need extra reinforcing there to stop flex on the frame where the box is getting a lot of resistance from the wheels, which is usually tarmac rather than offroad. It's really a question of when, not if cracking will occur. I have a 1996 model and it happened to me too so it's not resolved in later year models.@97HM I was just gonna say, "no mechanical experience" my ass! I OWN a structural steel fab shop and that's a good a weld as I've seen my best guys do! Very nice work. Now you make me think I could do this, lol. What was the turn around time from Readhead? And the $1M question...does the steering feel brand new? I'm still leaning towards getting a brand new box and keeping my 145K old box on the shelf.
Okay, here is a dumb question...if I'm not rock crawling, are the Delta reinforcement brackets do anything for regular drive quality? I'm assuming they will prevent cracks when the front wheels are twisted like a pretzel. Just debating whether I should do this upgrade while I've got the steering box off.