Pics would be helpful of a tcase with and without the PTO gear installed. I am unclear on what the procedure is to install the PTO gear and ready the tcase for receipt of the PTO itself. Any help would be appreciated.
When you remove your t-case some gears and spacers that are on the tranny output shaft will be disconnected. When you put it back together, swap out the spacer that's the same width as the PTO gear with the PTO gear. If you attach the PTO at the same time it will be very easy to put it in the right way and verify it works before you have it all bolted together. Put a new front seal (at least) in the t-case.
Go to my web site and on the first page is a link to my 4 speed install with 3 speed t-case AND PTO gear installation. It covers the entire install of all this stuff.
Sorry but no PTO installed yet, that will come much later...
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