bj40 r/h headlight

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Where does the passenger side headlight get its ground?

Does it get it from the dimmer relay some way? I was looking at the wiring diagram but can't make any sense of it:frown:

I have converted my system to 12 volts from 24 and this is the last bridge. The relay is 12 volts from the factory but I can only get the l/h headlight to power up. I have power at the r/h headlight when checking with a test lamp, it lights up on all three terminals.:hmm:

high and low beam for the l/h side functions properly. I figured everything would function normally where it is 12 volts from the factory.

Thanks in advance,
Daryl
 
ground

The color codes for both headlights are:
Red / Yellow stripe = HI (from relay)
Red / Green stripe = LOW (from relay)
White / black stripe = GROUND (into the harness)
That's for the original set up of course.
The fact that you measure 12V on all 3 pins means the ground is interupted. Run a wire from the headlight bulb (white / black stripe) directly to a metal part. That should do it.

Good luck,

Rudi
 
The oem r/h light does not have the white/black wire, it has the RY and RG and the RB wire which comes from the l/h battery +, know as he evil 12 volt tap!

That is what we got in Canada for the bj40 24 volt system so they could run 12 headlights.

Only the l/h lamp is wired the way you described and is factory as is the colors I gave up top.

The only ground wire is the WB on the l/h headlight.

Thanks,
Daryl



The color codes for both headlights are:
Red / Yellow stripe = HI (from relay)
Red / Green stripe = LOW (from relay)
White / black stripe = GROUND (into the harness)
That's for the original set up of course.
The fact that you measure 12V on all 3 pins means the ground is interupted. Run a wire from the headlight bulb (white / black stripe) directly to a metal part. That should do it.

Good luck,

Rudi
 
If the RB wire is in the same position as the WB from the Left bulb then disconnect the RB from the bulb and run a new wire from that bulb to ground. In other words; copy the wiring from the LH light to the RH light. The RB went to the 12V tap but since you changed to 12V its now or connected to +12 or disconnected and hanging loose around the battery tray depends on what you did with the wiring.

Good luck again,

Rudi
 
OK, I will give that a try:cheers:

Daryl



If the RB wire is in the same position as the WB from the Left bulb then disconnect the RB from the bulb and run a new wire from that bulb to ground. In other words; copy the wiring from the LH light to the RH light. The RB went to the 12V tap but since you changed to 12V its now or connected to +12 or disconnected and hanging loose around the battery tray depends on what you did with the wiring.

Good luck again,

Rudi
 
Here is a wiring diagram

I made a pic to explain what I said before.

24 to 12V headlight change.JPG

L1 and L2 is a double relay for the Low beam
H1 and H2 is a double relay for the High beam
But it can also be 2 single relays. Depends on how you wired it up.

Hope this helps.

Rudi
24 to 12V headlight change.JPG
 
Last edited:
Thanks Rudi!

Because the sytem was 12 volt from the factory I figured I would not have to change anything. just hook her up and everything would function as before. I was looking at using the l/h plug to power a relay set-up like I did on my FJ62 but figured I would try and keep the factory wiring in place, just in case.

I think I will do the relay set-up as I put a set of Bosch H4 lamps in there.

Thanks again,
Daryl
 
wiring for headlight

Im in the same situation with my bj42. Iv try to ground the RG wire from the r/h side but the light are on without the dimmer light switch! The RG wire become your ground on the r/h. So i pass a new wire from the dimmer relay (RG)to the light and it work... but no highbeam!

The wiring diagram provide by eric leblanc it show a link fuse somewhere... not in the fuse block but in the engine area.
Any idea where it could be located?
 

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