PHH done...ready for front end rebuild
I've been assembling parts and such for the PM of my '97 for this trip. We're looking at starting the trip the first part of September.
I ordered the silicone PHH and FHH kits from 1fzfePHH.com and they looked cool.
I read the FAQ on this over and over again to make sure this wouldn't be too hard of a project. I had tried to look several times to see it, but couldn't find it at all. So, I ordered the parts in faith. So I started the project the other night around 8:00pm and since I'm fairly mechanically inclined, I thought, "I can do it faster than the 2hrs it takes most of these morons." I repented 5 hours later.
First of all, I'm 270lbs. So fitting my body into the DS wheel well to get access to PHH was a miracle in itself. Then, I saw the PHH and thanked God I had ordered the part.
I DID NOT remove the starter. It provided a good arm rest and helped with leverage.
I DID NOT loosen the bolt holding the heater hose on the back of the engine block. WHO HAS SMALL ENOUGH HANDS TO GET A WRENCH UP THERE?!?! Seriously. I'd like to meet you. I'm bet you have the hands of a hobbit.
I wanted to get the PHH off in one piece to keep as a trophy. That idea lasted about 30 seconds. I was able to clip off the cotter pin clamp and moved the other clamp. It came off without much fuss. It also came off with a cascading waterfall of coolant--which I was prepared for, but still surprised. It's like watching your wife give birth and afterwards you think "Where did all that junk come from?" Bad analogy, I know.
So the trickiest and most time consuming part was getting the new hose in place without having loosened the 2nd bolt on the metal heater pipe. I put a dap of vaseline on the metal nipples to help the hose slide on. I worked the hose all the way onto the metal heater pipe then planned on aligning the pipe with the engine block nipple (is there a better term?) and sliding the hose into place there. But, I couldn't get the metal heater pipe to align correctly. So after a LONG time of trying to force it onto the block nipple, I eventually tied a rope to the top section of the metal heater pipe, fed it over the fender and into the wheel well so I could pull and try to align the pipe with the engine nipple. EVENTUALLY it worked, but holy crappp it was hard. AND to complicate the whole thing, there was slippery coolant dripping everywhere. BUT I DID IT!
Tada.
I want a certificate now to hang on my wall for my accomplishment. It felt good. It was easy to install the upper front heater hoses. All in all it took 5 hrs, but that was with a several of breaks, TV, phone calls, and, of course, checking the forum.
Everything looks good and is leak free. The next day I flushed the coolant system and put OEM Red Toyota Coolant in it. I thought of a trick with the 2 old front heater hoses: I combined them with the tee from the Prestone flush kit to swap with the factory heater inlet hose. I didn't want to cut the shaped hose. It worked great!
My package from CDan arrived the other day with new front rotors, 100-series pads, front axle rebuild kit, and new bearings. I had the axle seals from Marlin as well, but after reading a lot stuff on here I may just go with OEM. Everyone agree?
I'll be finishing those projects off by this weekend. I'm ready to finally get some grease in fingernails instead of slippery sticky coolant.