I spent the past 8 hours replacing my cracked radiator, hoses & thermostat. I wish I took some pics but here are a few things to definitely know. Be prepared to loosen or completely remove the passenger side headlight, front grille, fan, battery and battery tray, upper cross brace, underneath shield that sits right above the steering damper and manifold cover. A few plugs will have to be undone as well. My cruiser has 170k miles and has never had the radiator or thermostat replaced. With that being said, you may want to have a breaker-bar handy. I needed it to loosen the nuts on the thermostat housing.
I went with a Koyo replacement radiator. It fit PERFECTLY! Couldn't be more pleased with this radiator. I'm running 30/70(coolant/distilled water) considering it's already hitting up in the 70's.
This was a fund and rewarding project. You need patience and small hands are a plus! As for tools, definitely have both 10mm and 12mm sockets and ratchet wrenches. Good set of pliers to remove the existing clamps. depending on your mileage, I would buy all 3 new tubes. They are only $15/each. Radiator cost me $230, coolant $25/gl, thermostat $30. The dealer would have charged me $650 for the radiator and $230 to install.
Always remember to wear protective eyewear and gloves when working with coolant and/or under your Cruiser.
I went with a Koyo replacement radiator. It fit PERFECTLY! Couldn't be more pleased with this radiator. I'm running 30/70(coolant/distilled water) considering it's already hitting up in the 70's.
This was a fund and rewarding project. You need patience and small hands are a plus! As for tools, definitely have both 10mm and 12mm sockets and ratchet wrenches. Good set of pliers to remove the existing clamps. depending on your mileage, I would buy all 3 new tubes. They are only $15/each. Radiator cost me $230, coolant $25/gl, thermostat $30. The dealer would have charged me $650 for the radiator and $230 to install.
Always remember to wear protective eyewear and gloves when working with coolant and/or under your Cruiser.