There has been much talk of 2lo, and how to modify shift gate to attain a true 2 lo without first engageing the front axle via 4hi postition. I hoped someone would tell me exactly how to do it. But that never happend. If you are thinking 2lo would be useful(i have been using 4lo without the hubs engaged and have had no problems) This is an easy mod, takes about an hour depending on wich route you take.
You will need a ratchet, 10mm deep, 14mm deep, a flat screwdriver, a sharp knife(if you choose to not remove carpet), a vise or other way to secure transfer gate while bending.
Remove shift knob
Then you need to decide if you want to take the carpet out to get the transfer shift boot off, my carpet was stretched so tight I could not access the 4 bolts to remove. I opted to not remove the entire carpet, but rather made a small cut side to side about mid way front to back between the 2 shifters(pic 5) This gave me enough slack to get at the 10mm bolts. Remove 4 bolts, then upper and lower boots (keep oriented in same fashion, for reasembly)
next remove the 2 14mm bolts holding the shift gate to transfercase Start with the bottom bolt and lock washer located on the passenger side of transfer case, you can reach it through the hole, but is much easier from under the vehicle. remove the top bolt, putting transfer in 4HI makes it a bit easier..**NOTE** do not shift transfer lever after removing gate can come right off(I did and ended up back under neath hooking it back on )
take shift gate to vise I cut down the groove (with bimetal blade on my 14V cordless sawsall) to allow it more room to bend in picture #2 you can see how I bent it the first time, After test fitting I needed to bend quite a bit more. When testing I just installed the top bolt when inserting the shift gate it was easiest to tilt it twoards the back and hook the bottom then rotate forward. No other combintaion worked for me.
reinstall top bolt, thenl the bottom bolt and washer
picture 5 shows finsihed mod, note how far the tab is bent.
reinstalling shift boots turned out to be the hardest part of the job lining up the bottom boots holes with the top then getting 10mm bolt back in......Put shift knob back on.
tuck the carpet under the rubber lip and you are done. (flat screw dirver)
picture 5 shows finsihed job, you cannot tell where I cut the carpet.
You will need a ratchet, 10mm deep, 14mm deep, a flat screwdriver, a sharp knife(if you choose to not remove carpet), a vise or other way to secure transfer gate while bending.
Remove shift knob
Then you need to decide if you want to take the carpet out to get the transfer shift boot off, my carpet was stretched so tight I could not access the 4 bolts to remove. I opted to not remove the entire carpet, but rather made a small cut side to side about mid way front to back between the 2 shifters(pic 5) This gave me enough slack to get at the 10mm bolts. Remove 4 bolts, then upper and lower boots (keep oriented in same fashion, for reasembly)
next remove the 2 14mm bolts holding the shift gate to transfercase Start with the bottom bolt and lock washer located on the passenger side of transfer case, you can reach it through the hole, but is much easier from under the vehicle. remove the top bolt, putting transfer in 4HI makes it a bit easier..**NOTE** do not shift transfer lever after removing gate can come right off(I did and ended up back under neath hooking it back on )
take shift gate to vise I cut down the groove (with bimetal blade on my 14V cordless sawsall) to allow it more room to bend in picture #2 you can see how I bent it the first time, After test fitting I needed to bend quite a bit more. When testing I just installed the top bolt when inserting the shift gate it was easiest to tilt it twoards the back and hook the bottom then rotate forward. No other combintaion worked for me.
reinstall top bolt, thenl the bottom bolt and washer
picture 5 shows finsihed mod, note how far the tab is bent.
reinstalling shift boots turned out to be the hardest part of the job lining up the bottom boots holes with the top then getting 10mm bolt back in......Put shift knob back on.
tuck the carpet under the rubber lip and you are done. (flat screw dirver)
picture 5 shows finsihed job, you cannot tell where I cut the carpet.