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  1. D

    Split case transfer upgrade - shifter problem

    I have just upgraded my BJ40 to split case transfer and matching four speed. Mine was a 4/80 model so have changed to 8/80 onwards. My transfer shifter is fouling the transmission cover in the H4 and L4 positions. As far as I know the transmission covers did not change from 79 onwards. It’s...
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    Transfer case compatibility with 3 speed g/box

    Hello, I have a 1966 Australian FJ45 Ute. It has just lost high range. If I am to replace the transfer case; does this need to come from another ‘3 speed’? From my understanding the early 3 speeds had a 10 spline input pattern, 73 on had 16 spline and split case 19 spline? Or does this...
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    Transfer case compatibility with 3 speed g/box

    Hello, I have a 1966 Australian FJ45 Ute. It has just lost high range. If I am to replace the transfer case; does this need to come from another ‘3 speed’? From my understanding the early 3 speeds had a 10 spline input pattern, 73 on had 16 spline and split case 19 spline? Thank you Dave
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    FJ40 swingaway wheel carrier bushes

    Hi, I have a 4/80 BJ40. I removed the pins from the wheel carrier and ordered OEM nylon bushes. there are two large and two small bushes. The larger ones don’t seem to fit anywhere. They are too big to insert into the frame and too big for the pins. The parts diagram shows them sitting in the...
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    Split case transfer into 4/80 BJ40

    Hello, I have a 4/80 BJ40 Aus spec with B engine, 4 speed H41 and single piece transfer. I bought the vehicle off an old friend and the box and transfer is well worn. Noisey, leaks and had low oil when I got it. Another friend has a spare H41 and split case from his 10/82 model HJ47 that is...
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    B and 3B waterpump differences

    Can synonyms explain the differences between B, early 3B and late 3B water pumps as found on BJ40, BJ42 and BJ70? Which pump is required to run viscous clutch fan and AC... And why?
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    BJ42 power steering into BJ40

    I Hi, I have an 4/80 BJ40 and also a donor BJ42. I wish to use BJ42 power steering into the 40. I have searched, but haven’t seen a post where there is a complete donor available. Are there any mods required, and does the column need replacing or just the box, pump and associated brackets...
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    Removing CT26 and inspection

    Hi, 1) what is the easiest way to remove factory CT26 on 1HD-T? Should I take the manifold off like the FSM states or just remove the turbo? 2) key steps to follow for inspection? I experienced a turbo fault at low speed and shut it down immediately. I had a pressure release sound under boost...
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    Oil filter removal

    Hi, Have been playing with land cruisers for some years, but got an FJ for my wife recently and it's due for service 90 000km. This is the newest vehicle I have ever owned. Is access to oil filter straight forward and do I need a special tool to remove it? Dave
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    1HD-T idle problem - need help!

    Team, Having some frustrating idle issues. Engine is 1HDT. Issues started around 6 months ago with a bad idle shake. No noticeable drop in rpm. Shaking so bad that transfer lever moving side to side. I undertook the following: New engine mounts - no change Transfer case rebuild and mount -...
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    Advice on hi-flowing CT26 turbo

    Hi, I will have head off my 92 1HD-T shortly, and considering turbo overhaul while at it. Turbo is operating perfectly however is approaching 390k. I will only be looking at 14psi maximum boost for a few reasons of my own. A local supplier has offered a CT26 with upgraded Garrett 11 blade...
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    Effect of intercooler pressure drop on turbo

    Hypothetically, if I was running a stock CT26 turbo at 11psi measured at the manifold and fitted an intercooler I would likely see a pressure drop if u measured boost at the same point. Let's say this drop is 3psi. My boost is now 8psi. If I use a boost controller to increase this back to my...
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    Aneroid pin 1hdt -simple question

    Does the STANDARD aneroid pin allow full fuel at full boost (thinnest part of taper)? Or is it still restricting it in comparison to the main set screw setting? As such, does rotating the aneroid pin affect any change at FULL boost when the pin is fully depressed? I am only talking full boost...
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    1HD-T AFR results wanted

    Hi, Can anyone who has recorded AFRs please post their readings for 1HD-T? In particular I am chasing standard CT26 without intercooler. Can you please indicate if the readings changed over the rev range when at full load and full boost? Thanks
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    1HD-T inlet manifold gasket replacement

    Hi, Do I need to remove my injector lines to replace the manifold gaskets? If so, will the engine restart by using lift pump or will I need to have an injector pipe open? Dave
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    Ct26 turbo wastegate actuator hose size?

    Gents, Has someone got the ID handy in relation for the factory barbs on the ct26 turbo used on 1hd-t for the wastegate hose? I want to fit a boost controller and want to buy some hose. Also any tips on accessing the factory wastegate hose as it looks very tight in there. Dave
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    Help with tuning 1HD-T by AFR

    Hi, Have HDJ80 for 8 years looked after like an only child. Have monitored EGT readings over past six years. Had a pump rebuild a while back with no 'on car' tuning so it's stock. CompAred to previous tunes it is gutless but I want to do it myself this time. Have read everything I can get my...
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    Transfer case speedo O ring help

    Hi, I have a very minor leak on my speedo drive housing O ring on 92 HDJ80. I bought an O ring from a Toyota, but it's the internal shaft and not the outer assembly O ring. Can't find anyone in Aus with a Toyota part number for Outer O ring in stock. I work away and can't measure the size...
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    Removing/installing boost compensator rod/diaphragm

    Hi, On 1hd-t, if I want to check profile orientation of the compensator pin; can I pull this up and out no problems? I thought I read that there is a trick to getting it back in as the slide pin comes out and across? I have just had pump overhauled and it's gutless on low to mid boost. I wish...
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    Battery drain: 500mA current draw from AM1 fuse

    Hi, Hoping someone can point me in the right direction. I have an HDJ80R 1992 cruiser (Australian delivery) with manual 1HD-T. 12 volt. For over a year now, I have had a current draw when the key is in off position and all accessories are turned off. This problem seems to come and go drawing...
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