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  1. Chris Wilcox

    Request for Dimensions - JDM OEM Bumper Opening

    Hi, I have a 1997 80 series and a factory JDM winch on the way. Is there anyone that has a JDM bumper that would be willing to measure the width and height of the factory opening so that I can cut my bumper properly. Any help is appreciated. Thanks in advance.
  2. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Is there any interest in additional pictures of this A440F that I'm rebuilding? It was shifting erratically and would over rev when upshifting. I bought the master kit from rock auto and have since found out that there are a few parts that don't come in the kit. Any bearings you might want to...
  3. Chris Wilcox

    Wanted  FJ40 Hinges and Leaf Spring Plates

    Hi, I'm looking for some 1978 FJ40 parts: qty 2 door hinges (only need the part that bolts to the door. Qty 2 front spring plates. Qty 2 rear spring plates, one left, one right. (has the shock bolt as part of it.) Last request is optional. Spring perches cut off a 40 axle, qty 4 Shipping to...
  4. Chris Wilcox

    Gasket Difference for Trans to T-Case

    Hi, Looking at the EPC Catalog I find 2 different part numbers. My vehicle calls for 36143-60040 A440F to 38mm Split case. From what I can tell the Standard Transmission uses 33142-60030. Does anyone know the difference. The auto gasket is very hard to find but the latter one is readily...
  5. Chris Wilcox

    Split case needle bearing inside shaft dimensions please

    Does anybody know the dimensions of the needle bearing inside the shaft on the split case transfer case (1987-1990). I'd like to make or buy a puller for it before I start the job of rebuilding my TC. Thanks,
  6. Chris Wilcox

    Anyone have a 2H exhaust CAD drawing or willing to measure.

    Is there anyone out there that has made an accurate cad file or drawing of a 2H exhaust manifold connection to the head? I want to begin designing a turbo and don't want to disassemble my 40 to measure it. Thanks in advance to anyone that assists. Chris
  7. Chris Wilcox

    Opinion please on Twin Turbo 2H idea.

    I'm hoping to get an opinion on this idea I had. Install two turbos on the 2H, one on cylinders 1, 2, 3, the second on 4, 5, 6. Turbos to use would be the KKK K14 off the 1.9L AAZ Turbo Diesel VW engine (since I have one alrady), or possibly the smaller K03 if it is a better match. Can...
  8. Chris Wilcox

    2H Seems to lack power at high rpm. ALso Question on Injection Pump and Throttle Return.

    Hi, If you don't want to read and might be willing to contribute skip to end of this post. I have a 2H with A440F in my FJ40. I just got it on the road after years of working on the truck. From a stop it has great power. At higher rpm or once it shifts to 2nd gear the power seems to be...
  9. Chris Wilcox

    Dimension request of width at top rear of door.

    Hi, Is there anyone out there that would be kind enough to measure their 40 for me. I have a 78 and would like to know what the width is across to vehicle at the top rear corner of the door opening. Please show me where you took the measurement if you don't measure it as per this sample which...
  10. Chris Wilcox

    Are the OEM FJ40 front seat belts the same?

    I have a bunch of seat belts from parts I've bought. I am fairly certain I have a pair of seat belts but now that I look at them they are both stamped TK-7010R on the back of the metal. In fact two of the others I checked have the same marking. Is there supposed to be a TK-7010L? Thanks,
  11. Chris Wilcox

    Parking Brake Spring under dash

    Could someone be kind enough to post a picture of there original 1977 era handbrake lever to show me how the spring is installed. If I place it where I think it goes it is loose when the lever is pushed in. So loose that the spring is almost falling out of the lower tab that is part of the tub...
  12. Chris Wilcox

    Glove Box Door Cable & Screws Installation Order

    I'm reinstalling my glove box door (1977) and I can't figure out if the screws that hold the cable are supposed to be tight or loose. Having them loose would allow the cable ends to rotate and seems like it would be better. Is there someone out there with an original cable from the factory...
  13. Chris Wilcox

    Dimension request for rear bow holes (Real Steel Bow Kit)

    Hi, Trying to install my real steel bow kit. My 40 has a bunch of metal replaced so I don't have the necessary holes. Would someone be so kind to measure the hole locations in their OEM tub so I can drill mine in the correct location. The image below is what I was able to find on this site for a...
  14. Chris Wilcox

    FJ40 Turn SIgnal Light Function Check

    I purchased Toyota turn signals from Partsouq in Dubai. I changed the connector but with only 3 wires one being ground pretty sure I got it right. Anyway the parking light only turns on the top front white light. Turn signal flashes the front bottom amber and the side amber lights. This seems...
  15. Chris Wilcox

    VSV Problem on HJ60 Automatic

    I have a 2H (~1987) swapped into my FJ40. The HJ60 was 24V but I converted everything to 12V. One item giving me trouble is the VSV that shuts the intake to stop the engine. I bought a Dorman 911-605 and mounted and plumbed it in the OEM location. The problem I'm having is that the Dorman valve...
  16. Chris Wilcox

    Door Actuator Motor Brush Replacement

    Edit: This is for the front door of a 1997, LH. I could buy the part from Partsouq for $166 but chose to spend $4.64 on the motor delivered instead. If you have the money by all means buy the part. End Edit. A few of my doors have been unreliable and finally the drivers door quit working...
  17. Chris Wilcox

    Wanted  FJ40 Brake/Seat Belt Warning Light - 3 Light Style

    EDIT, Bought one from a user here. Hi, I'm in need of the wiring harness and bulb holder/bulbs for one of the warning light units installed on the lower left of the dash. This was 1977 I believe. Image provided for reference. Please help me add a third light and fix the one broken bulb holder...
  18. Chris Wilcox

    Wanted  80 Series Spare Tire Winch

    Wanted one or two 80 Series Spare Tire Winches shipped to 04730. I need just the winch part and not the steel plate that spans from frame to frame member. Not looking for really rusty ones please. Thanks, Chris
  19. Chris Wilcox

    FJ40 Turn Signal Angle

    Are the turn signals on the FJ40 angled slight top forward or should they be perfectly aligned with the bib. I just bought some OEM ones and they both seem to be slightly top forward from vertical if I sight the lens/gray joint against the front of the bib. Am I being too picky?
  20. Chris Wilcox

    Please help me identify wire harness parts

    EDIT: Very good reason to believe I have a 1975 harness because I have the Maintenance Interval Detector and the 17 pin Emissions Control Computer with Emission Inspection Connection. I have a 76 or 77 (edit: probably 75, but truck registered as a 78 and assembled from many many 40's)...
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