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  1. POPO AGIE

    When lifting the motor and gear boxes to install in the frame how do you keep the transfer case from rolling the whole assembly to the PS?

    I have my drive train and block assembled but once the transmission and transfer case are not supported by the transmission jack it rolls and not sure how far it will go. Even when just lifting the gear boxes with the transmission jack I need to use the floor jack under the output side of...
  2. POPO AGIE

    Flipping a F engine

    Has anyone flipped a F engine? The motor is seized and the frame is sitting on jack stands and the motor is cribbed up so dropping the pan right now is not an option. I need to harvest the bell housing and the flywheel and I am looking for a safe way to rig once it has been removed with an...
  3. POPO AGIE

    Having problems getting Birfield shafts splines to engage the differential splines

    Need some suggestions on getting the new Birfields to engage with the splines in the differential. I greased the axle splines with assembly grease and when I put the locker together I put grease on the those splines before I installed the differential on the axle. Today I finished the assembly...
  4. POPO AGIE

    What am I missing or did I do wrong?

    This is the first time I have set up knuckles. I have FJ60 knuckles for my FJ40 axle and I am using a high steer kit with 25mm trunnions and bearings. I have a massive differential between the A and B readings. I watched this video and my A and B readings a lot different then his and the...
  5. POPO AGIE

    For Sale  FJ40 rear axle with shafts and brake drums

    My 1978 FJ40 rear axle, axle shafts and brake drums are for sale. The differential is not included, but the differential cover is included.
  6. POPO AGIE

    Finding the right Tie Rod Clamp for FJ70 tie and relay rods

    I have a set of FJ70 tie rods tie rod ends, and ordered tie rod clamps for FJ70 tie rods but the clamps are too small. The rods measure 1.083" and the clamps are 1.019". The part number is 45466-55010 on the clamps. I have looked all over the internet and they don't put the ID of the clamps...
  7. POPO AGIE

    Wanted  Looking for the lever and strut for the parking brake

    I was assembling the parking brake and found that I don't have the leverage and strut with the what I think are wave washers. The part number for the assembly is 4660125H00
  8. POPO AGIE

    Will FJ80 brake lines with banjo fittings work on FJ40/60 calipers?

    I have to make a brake line for my Fj60 axle that I built and was wondering if FJ80 brake lines with banjo fittings fit the calipers with the right bolt.
  9. POPO AGIE

    Wanted  Looking for aftermarket differential cover

    I am looking for an aftermarket like the Nitro for my FJ60 rear axle.
  10. POPO AGIE

    What is the axle tube diameter for a FJ60 axle?

    I have an FJ60 rear axle that I am modifying for my FJ40 and the adapter flanges I bought from FROR were machined for 3.5 inch axles. When the axle was at the shop and was trimmed on the inner tube that holds the bearing race, so that the spindle would bolt on the ID of the ID of the flange...
  11. POPO AGIE

    Builds  Rebuild of Trusty

    Today I ordered an FJ60 rear axle housing to convert to a full floating axle. After researching what it will take to modify the frame it looked like something that I have the skill set to accomplish since I did my own reverse shackle set up. After weighing the cost of different options to...
  12. POPO AGIE

    Rebuild of 4-Speed and Transfer Case

    Today I started on the disassembly of the Transmission and the Transfer Case out of 1978 FJ40. The gear boxes were removed from the bell housing sometime in the late 90s when I started to take the truck apart. My Dad helped me get them off of the floor and inside the truck to move it to an...
  13. POPO AGIE

    Moving the E brake from the dash to the transmission hump

    I have a 1978 FJ40 and long legs and really grew to hate the under dash location of the e brake every time I left it set and running. A part of my resto mod I want to move it a hand brake lever on the hump. Has anyone done this?
  14. POPO AGIE

    1978 FJ40 Project

    This is my 1978 FJ40 I bought new in Cheyenne, Wyoming in 1978 that I am going to finally get started on re-powering and restoring. I have decided on using the Cummins R2.8 with the H55F and split transfer case. In 1991 I was in an accident with a 1991 F350 dually that was also totaled in the...
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