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  1. Chris Wilcox

    Trailer Park Brake solved with pics

    For the M101 CDN you can still get all oem parts including the cable.
  2. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Yes, rubber tip on an air gun, air pressure per FSM or if it didn't say just bring it up until it moves with a little snap to it. Most difficult thing was figuring out which hole to apply the air to but that wasn't very hard really. One thing I should mention about this whole thing that I...
  3. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Winter hit and I put it in the garage until spring.
  4. Chris Wilcox

    How does OEM Tailpipe go over Frame Crossmember?

    I replaced mine by just forcing it through after much time moving it around to try and get it through easily. One thing for sure you need to remove the spare tire.
  5. Chris Wilcox

    2H Injector Pump

    I guess I should be more specific. There is nothing connected from the factory to the outside of the stop lever. It is something to be pushed with your hand. When you do push it the engine should stop. I am fairly certain I used mine to stop my engine once.
  6. Chris Wilcox

    Alternate EGR tests ( P0401 )

    Sorry it has been too long I can't remember all the exact details but I can report that my fix from 2008 is still going strong with no codes sent since.
  7. Chris Wilcox

    How does the antenna connect to the nylon cord?

    86337-60080 is what is in your truck based on the image. At least that is what it looks like to me. I have a 97 and when I replaced my antenna nylon cord it looked like your nylon cord.
  8. Chris Wilcox

    How does the antenna connect to the nylon cord?

    You have the wrong part judging by the picture you had an antenna that moved up and down automatically and you are trying to replace it with a basic antenna. Toyota EPC if you need OEM parts or just abandon the old antenna altogether and replace it with aftermarket if that is your thing.
  9. Chris Wilcox

    2H Injector Pump

    Stop lever is not connected to anything on the 2H auto is what I concluded after additional research. I'm 99% certain of this. Sorry I can't assist on the governor though. Chris
  10. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Test drive complete and everything is working great. The transfer case is no longer the loudest thing I can hear. Shifting is normal not lagging and erratic. Not exactly sure what the cause was but things are good after a couple of drives.
  11. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Pan magnets and valve body installed. The A440F FSM doesn't mention the step of aligning the shifter pin in the groove however the Chassis FSM does. I was using the A440F manual so I forgot to do this and just luckily noticed it as I was installing the pan. Valve body had to be removed and...
  12. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    A little more progress. Hung up the assembly to install the valve body in the same configuration as the FSM. Plus added some oil to the transfer case and hope this gets it to the top rear bearing that I forgot to oil on assembly. Torque Converter back from the shop.
  13. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Sorry guys I won't be doing this myself, I just dropped the TC off with my friend who has been rebuilding them for a living for the last 20 years. EDIT: Update from the shop. The rubber seal surface is completely missing so I had to measure the shaft (measures 15mm) for a new seal. The fins...
  14. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Gears with all new seals, bearings, shift fork and collar for the 4WD shifter. There are lots of good threads on rebuilding the tcase so no more detail is necessary. One area that gave me great trouble is in the backlash adjustment of the transmission. This is step 26 and 31 on pages AT-135...
  15. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Received the new shift fork and collar (from Dubai) and the transfer case went together without too many problems. One issue is that the thrust washer on the outer case wore into the case and was at risk of spinning. I decided to mill a new groove and recreate what I believe is an oil feed hole...
  16. Chris Wilcox

    How to improve ride for city DD?

    Cheapest way is to take a ride in a 40 then come back to the 80. Honestly though I would have never guessed the 80 to be considered for ride quality improvement. Mine is so nice on the road it makes me happy every time I drive it. I'm stock except for 285/75 tires. Like others I'm guessing your...
  17. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Started assembly per the shop manual. Things were going really well until I noticed the shift fork is very worn. Not sure how I missed it earlier.
  18. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Disassembled the Valve Body. Care is needed to follow the FSM and layout parts in order. On the lower valve body for some reason the disassembly stops at the low modulator valve but deeper inside the same bore as that valve is the 1-2 Relay Valve. This 8th spring can be found on the Toyota EPC...
  19. Chris Wilcox

    HJ60 A440F Transmission and Transfercase Rebuild

    Sandblasted more parts and painted them. Fasteners will only look good for a bit because they are not plated but it will be all I need.
  20. Chris Wilcox

    24V or 12V? PLEASE Respond

    There are lots of threads on the glow system and it isn't exactly straight forward. https://forum.ih8mud.com/threads/internal-wiring-of-bj40-bj42-hj42-glow-relay-manual-glow.259493/ You will need to do things like trace your wiring, record things like relay part numbers, glow plug part numbers...
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