1987 FJ60, stock transmission and transfer case.
Long story short my 4WD decided not to work today. And we're anticipating pretty good snowfall this week. I've removed and inspected the hubs per the instructions here. Everything lines up, and nothing appears to be incorrectly installed or damaged.
1.) With the transfer case in 4WD HI / LO, transmission in gear, and hubs in the "Free" position, the front drive shaft does not rotate.
2.) With the transfer case in 2WD HI and hubs in the "Free" position, the front drive shaft rotates freely.
3.) With the transfer case in 2WD HI and hubs in the "Lock" position, the front drive shaft rotates freely.
To me, this indicates the hubs STILL aren't locking / seating correctly. So just as a proof of concept, I took the gears off the dials and manually inserted them into the hub body to engage the splines of the axle. With both gears engaging the splines of the axle, I can still freely turn the front drive shaft. See video:
Additionally, with both of those gears engaging the splines of the axle, I can move either wheel forward or backward independently or together, without the front drive shaft rotating.
What am I missing?
Long story short my 4WD decided not to work today. And we're anticipating pretty good snowfall this week. I've removed and inspected the hubs per the instructions here. Everything lines up, and nothing appears to be incorrectly installed or damaged.
Rebuilding Aisin locking hub Locking hub rebuild
Here we go.... This is an IFS locking hub off my 89 4Runner. 86-95 will be the same. Solid axle 79-85 and many Cruiser hubs are the exact same design, only different sizes, but you probably could not tell from the pictures other than the different spline count. Notes: I have no idea what these...
forum.ih8mud.com
1.) With the transfer case in 4WD HI / LO, transmission in gear, and hubs in the "Free" position, the front drive shaft does not rotate.
2.) With the transfer case in 2WD HI and hubs in the "Free" position, the front drive shaft rotates freely.
3.) With the transfer case in 2WD HI and hubs in the "Lock" position, the front drive shaft rotates freely.
To me, this indicates the hubs STILL aren't locking / seating correctly. So just as a proof of concept, I took the gears off the dials and manually inserted them into the hub body to engage the splines of the axle. With both gears engaging the splines of the axle, I can still freely turn the front drive shaft. See video:
Additionally, with both of those gears engaging the splines of the axle, I can move either wheel forward or backward independently or together, without the front drive shaft rotating.
What am I missing?