Can we stop spelling it lath? It's lathe
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Someone sounds plastered.Can we stop spelling it lath? It's lathe
If the hubs do not run true, the rotor will not run true either. This is what an on-brake vehicle lathe is designed for. It will make the tor run true, regardless of hub run-out.
Someone sounds plastered.
It's an illness. I just can't resist dad jokes.Come on guys....we know what he is referring to.
Or both. Hard to know. Its a wonder it isn't more of a problem than it is....when you consider how critical the relationship of the parts must be.
A perfectly straight rotor will show 'run out' if mounted to a hub that is out of spec. All it would take would be some rust/debris between the mounting surfaces. I know you are fastidious about having things clean and right....but your average mechanic/shop could give a damn and want to move as many vehicles through the place as fast as they can.
Proper torque of the rotor to the hub (where applicable) needs to be done. If wheel bearings are loose or untrue the whole assembly will contact the brake pads continuously. Likewise the entire assembly will run untrue to the spindle. Lots of potential pitfalls once the whole assembly is mounted.
But your question involves just the rotor itself and how it might turned unevenly on a Lathe (which is certainly possible). If the technician didn't clean the back of the rotor, if the machine is old, if not centered correctly, properly tightened, vibration damper used...etc.
Your Local parts store tech is unlikely to take the care this guy does:
If you're lucky.....probably get something more like this:
Sure, but even OEM need running out. Which is PITA with front especially. Removing wheel hub and rotor form it five times and resetting is hours of work. But who actually does that right. Me, if not near dead on. It also increases brake job cost by more than $300.I’m spoiled with cheap local dealership parts, at 65$ For oem fronts or 85$ for rear it’s not even a question.
maybe once I have 4 pairs a machine shop will cut me a deal to surface. Otherwise, iron is pretty easily recycled right?
Yes, ran rear hub axle run-out.If the rotor centers are not fitted properly to the cones of the brake lathe, the rotor can be machined on an angle with respect to the hub face. This can be prevented by checking the run-out off the hub area of the rotor before machining. In case of improper chucking, you will only find a single high and low spot as the hub face and rotor face will be on non-parallel planes. From the pictures it looks like they is wavy pattern: multiple high and low spots.
You can start by checking the run-out of the wheel hub. For the rear, check the face of the hub without the rotor. Since small deviations get amplified by the rotor diameter, you want to make sure it runs perfectly true. Because the fronts are unique for these cars, you can check it with axle hub and rotor combined.
If the hubs do not run true, the rotor will not run true either. This is what an on-brake vehicle lathe is designed for. It will make the rotor run true, regardless of hub run-out.
Were the front rotors machined with the axle hub in place? From the pictures it looks like the high spots coincide with the 5 mounting bolts of the axle hub? Is there a chance that the rotor is deformed by bolting it to the hub after the machining?
Other reasons for wavy surface can be ringing during machining. From the surface finish, it does not look like that is the case.
Sure! Now do you have any useful info, to add. Or just Nuking.Can we stop spelling it lath? It's lathe
My honest opinion? You're overthinking it and I doubt your observations will have a noticeable impactYou know me!
All rotors cleaned & de-rusted before turning. Rear axle hubs cleaned and de-rusted. Rear axle hub run-out, which came in near dead on (less than 0.01mm). Front wheel bearing service just done, tires not even on yet.
Sure, but even OEM need running out. Which is PITA with front especially. Removing wheel hub and rotor form it five times and resetting is hours of work. But who actually does that right. Me, if not near dead on. It also increases brake job cost by more than $300.
Yes, ran rear hub axle run-out.
Yes front where done with rotor on wheel hubs. They used cones in each race, a small and a large.
The front rotors where beat. But I recondition and flat flied to get true. But this effect hub flange mounting and wheel mount. The hubs mounting point for rotor seem okay, and I did re-torque on to hubs.
Sure! Now do you have any useful info, to thread. Or just Nuking.
I wanted to follow-up, now I've a little more time this morning.If the rotor centers are not fitted properly to the cones of the brake lathe, the rotor can be machined on an angle with respect to the hub face. This can be prevented by checking the run-out off the hub area of the rotor before machining. In case of improper chucking, you will only find a single high and low spot as the hub face and rotor face will be on non-parallel planes. From the pictures it looks like they is wavy pattern: multiple high and low spots.
You can start by checking the run-out of the wheel hub. For the rear, check the face of the hub without the rotor. Since small deviations get amplified by the rotor diameter, you want to make sure it runs perfectly true. Because the fronts are unique for these cars, you can check it with axle hub and rotor combined.
If the hubs do not run true, the rotor will not run true either. This is what an on-brake vehicle lathe is designed for. It will make the rotor run true, regardless of hub run-out.
Were the front rotors machined with the axle hub in place? From the pictures it looks like the high spots coincide with the 5 mounting bolts of the axle hub? Is there a chance that the rotor is deformed by bolting it to the hub after the machining?
Other reasons for wavy surface can be ringing during machining. From the surface finish, it does not look like that is the case.
I wanted to follow-up, now I've a little more time this morning.
@white_lx
The pattern on the rotors after turning, was not multiple highs and lows. It starts at out zero point spanning first ~20 degrees of surface. As to turn rotor 360 degrees run-out dial gauge increases steadily to a max high point 180 degrees from zero (not wavy). Than as I continue to rotate 360 degrees the remaining 180 degree, from high point, back to zero (low point). Reading drops evenly, nearly the same as they went up the first 180 degrees. I see the same pattern on both rears rotors, near identical. Same for the front but not as much run-out (0,00mm). But All out of spec.
I did check the wheel hub of the one RH rear wheel, I spent the most time on. I made very sure all surface clean and shinny to bare metal (rotor, before having machined). The axle hub ran very true, at less than 0,01mm run-out. I also checked axle bearing for play, in and out and up and down. No play whatsoever observed on dial gauge or felt.
I turned the RH rear rotor to the 5 possible position on axle hub, testing run-out at each position. The high to low of rotor disk, did not change as to location on rotor (zero still zero and high still high). But the amount of run-out did change a little. I than set rotor at lowest run-out position. Which was still out of spec, just not as bad. With the LH rear I change position once, to ~140 degrees from starting point. I saw some improvement and left it there. But it too is out of spec.
Fronts I never moved rotor to the 5 different position on wheel bearing hub. Would have been waste of time and PITA, as seems it would not get me within spec anyway. But perhaps I should have. Front are such a bear to move/set at best position for lowest run-out. I'm mean, who here, really pulls the wheel bearing hub and removes rotor from it, 5 times to set at best. Since Midas did replace rotor on fronts. Likely they did not clean matting surface. But still since rotor turned mounted to wheel hub, variance in run-out should have been removed by lathe.
I've come to conclusion. This was issue with brake lathe. Be it, operator or equipment IDK!
I've looked the run-out readings and pattern I got, reading the posts from "most" of you here in this thread, were very helpful! Thanks guys! Watching video's on how to set up brake lathe and reading brake lathe manual. The lathe should have remove variation form rotor's mounting surface to disk. For each rear to be off near same amount same pattern, and each front same but just lees run-out than rear. The rotors mounting surface adapters in relation lath axis, must have been off center. We'll see what report I get back for shop, after lathe manufactures rep comes out and does his thing.
Meantime @hoser PM me a link to new Ammco OTV (on the vehicle) brake lathe, that listed new for !$15K 15 or 20 years ago. This one is New, as in not used, but seem it's an old discontinued model. I bought it and waiting for it to arrive. I'll have and issue with working with vehicle on jack stands. As I can only get 100 series axle 24" off the floor. Laths needs 32" or more ground clearance.
Should be fun:
Make room in shop for lathe, which I've non to spare.
Pick up (200lb pallet) from shipping company, and bring home.
Design a way to move and set-up, to a lower ground clearance.
Learn how to operate.
I should have done more DD on Ammco 800 and why it was discontinue. But just jumped and bought it, first think yesterday morning. A bit of impulse buy! Should be here by this weekend.
Which dealer is that?I’m spoiled with cheap local dealership parts...
Autonation Gulf freeway or Mike Calvert. Both in Houston.Which dealer is that?
I first ran the LH rear axle hub on it. It was out about 0,04mm. Marked the end of lug studs with readings, and installed rotor a ran out. Run-out of disk was ~0.13mm (0,03 over limit). I took best guess and moved rotor ~140 degrees on axle hub. Disk than, ran-out at ~0,05mm (0,05mm within spec). Also worth nothing it's high to low readings on disk surface changed, as I moved disk on axle hub. @white_lx, this indicates rotor was turned true, and axle hub out variation throws off more as distance from axis moves out, as you stated. It also strength case of these OP 4 rotor, were turned poorly.
THXThis is called Full Indicator Movement (FIM):
Full Indicator Movement
GD&T Full Indicator Movement concept is explained in simple terms with diagrams. We would also love to make custom machined parts for you.www.emachineshop.com
FIM is what the FSM is referring to with their runout limit.... metrology and GD&T is a rabbit hole.
I've always heard, the best is to use an OTV Lathe. In looking at this over last week. OTV is rated best. OTV was developed and a must, for most modern vehicle. At Toyota & Lexus dealership, it is what I've see most used.I just use a on the car lathe. Rotors seem less likely to warp when machined this way. I also avoid buying rotors that are drilled since you aren't supposed to machine drilled rotors.
First "warpage" is a generic term. It's just referring to variation in thickness of surface(s) of disk.Still waiting to see total indicator run out for out of the box, factory rotors and a used set of rotors before you turn them....
I am still not convinced that turning is ever necessary based on "warpage"... never seen anyone document warpage other than how the breaking "feels"