Are the timing marks on the inj pump to timing gear flange aligned?
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I heard a ping and clatter/knocking on startup
It is tight, the noise was definetly coming from either cylinder 5 or 6Is it possible the noise come from the manifold join?
What is the proper Copper Washer thickness for these injectors?
Is the no/ ACSD .85-.91 in MM or IN?Ya my bad, for some reason I was thinking 1.25mm was the high side. Don’t time 1HDTs often so don’t have it memorized.
View attachment 2295356
Note the 1999+ 1HZ.
Cheers
Since I do not have the ACSD on my pump is the plunger stroke the same as the 99+HZ w/ no ACSD with my 1HDT?Ya my bad, for some reason I was thinking 1.25mm was the high side. Don’t time 1HDTs often so don’t have it memorized.
View attachment 2295356
Note the 1999+ 1HZ.
Cheers
Since I do not have the ACSD on my pump is the plunger stroke the same as the 99+HZ w/ no ACSD with my 1HDT?
Everything is measured in MM related to the plunger strokeIs the no/ ACSD .85-.91 in MM or IN?
Toyota is all metric. Anything outside the US, Myanmar and Liberia is all metric these daysIs the no/ ACSD .85-.91 in MM or IN?
If it was persistent, I would say compression, but that checks out good, so the only other possible reason is fuel system related, either a crook injector or something up in the fuel pump.Alright so here is the latest update.
Timing was off, and engine still has a misfire.
Timing was set to spec and the misfire persists
Compression is within spec.
Driving the truck it still has episodes of coughing black smoke at random intervals.
Once the truck shifts to 4th gear the engine gets luggy.
Appears that cylinder 5 is the misfire.
The new shop will be pulling the injectors this week and taking a boroscope into each cylinder to check for mishaps.
Cant wait to see what is in Cylinder #5&6.
As I was talking with NW Fuel about this today, I was informed that they had no confidence in the work of Overland Cruisers. Problems that they created such as the smashed woodruff key ETC...
What would be causing the issue of random episodes of coughing smoke?
I agree in the thoughts of it being fuel system related, but as I chatted with the boss at NW Fuel who got me brand new injectors and has looked at this pump no less than 3 times, He does not agree that it is related to the injectors or pump at this time because the truck was brought in for repairs because of the coughing/smoking issues and the problem still persists, something ****ie may be going on elsewhereIf it was persistent, I would say compression, but that checks out good, so the only other possible reason is fuel system related, either a crook injector or something up in the fuel pump.
Having no confidence in their work is putting it pretty mildly and I congratulate you on your patience with the previous shop, seems like they're totally incompetent and have screwed up everything from start to finish
Wondering if replacing the Fuel line of the injectors will mitigate any of this?
These are the numbers from OC. I will have to get the numbers from the new shop as they did the test today and was informed it is still within spec. As well they are going to stick a boroscope in the bore to check for anomalies.I just read through the whole thread, not sure how I missed it until now.
The thing that stands out as missing is knowing the compression numbers for each cylinder, "within spec" from a shop that underwhelmed like this doesn't cut it. You could be chasing your tail if that's the root of the problem. Especially after recently hearing a "ping" and getting smoke from the manifold joint, that could have been a glow plug or injector tip, a cracked piston, who knows. Get a proper compression test done as a top priority. Before spending money on injector lines IMO.