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I wouldn't weld it
It is thin cast iron, if it is cracked it will crack again as it is fatigued, and there are plenty of 3 speed bell housings around.Well if you mean you personally wouldn't weld it because you don't have the skill set then I would agree with you. Few people can weld cast iron well.
However, when done properly, cast iron is as @brian said, perfectly weldable.
I suppose this is what I meant by the skill. That is,the knowledge of the metallurgy involved.
By showing that there are a s*** ton of 3 speed bell housings out there. Rather than try and learn how to do complicated welding on a bellhousing that is a pain to remove if u screw it up just put one that is not cracked in.The OPs in PA and a craigslist post in Phoenix is suppose to help?
Thanks Pin Head,The problem with cast iron is not so much the welding process or skill, it is the metallurgy of cast iron and the fact that heating it above 1400 F and then letting it air cool will create “white” iron, which is mostly iron carbide, which is brittle. Cast iron needs to cool slowly at a rate of about 120F per hour until it gets below 600 F so that the lamellar or nodular phase will reform. The lamellar phase (grey iron) or nodular iron are stronger and more ductile. White iron is hard to machine too. Nickel filler can help a little because it doesn’t form carbides, but you still have a lot of white iron in the heat affected zone.
I just spent $75 in Boston for one. That is a good deal though, thanks for getting back to me.Hagerstown, MD