Builds Fj40 Daily and Wheeler build (3 Viewers)

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Yeah that sounds about right. Ive redrilled a center hole or two before. No fun. I was hoping you found stick on pads. Ill just stick with that graphite paint when i do mine. Thank you for the good info. Just in time.
 
So I added another leaf in the packs which leveled it out. I'm debating flipping the rear shackle mount to get a steeper shackle angle. Right now I'm getting a lot of body roll around corners and a lot of dive when braking. Much worse than with the 40 Springs. Thoughts? I tried flexing it out. But with the axle moved back it was hitting the fender hard so I stopped. It's got a lot more flex in it. I think it's going to be too much actually. I could have probably gone at least another 6 inches.
20170302_175735.jpg
 
Going to be replacing the tub soon. I removed the rear seats. While at it i extended the tubing so that in the new tub they will fold up better.
20170312_101106-756x1008.jpg
Now they take up less space folded up then the original jump seats. I'm going to have to add a small bar on the roll cage for them to hook too. I'm also going to make the mounts on the floor different.
20170312_162855-756x1008.jpg
 
Last edited:
Sorry if this was previously mentioned but what are those seats out of?
 
Removed my roll cage, been a while since I dropped the top, man I love 40s with the top off. I hate driving without a rollback of any sort. Makes me nervous. Also since my cage is out I now have no seat belt, so I used a ratchet strap for mow lol.
20170319_165028.jpg

Then I removed the sliders and rear bumper, the sliders need to be removed because I will have tour cut the rockers on the new tub.
I still had some of the factory sound deadening on the driver side to remove. 1/3 just lifted by tugging on it, tons of dirt n crap underneath. I used a heat gun and scraper on the rest. Part of me wants to put the lizard skin on all of the firewall, but I think I will stop at the foot wells.
20170320_172948-600x800.jpg

20170320_174743-756x1008.jpg


View attachment 1424944
 
Last edited:
Tub looks pretty damn clean??
Ya it's pretty decent. I was on the fence about repair or replace-I mean really on the fence. The factory tubs have a lot of places for corrosion to hide due to 40 year old spot weld construction. So I could have spent 1 to 2k fixing it, but still have rust that I can't see show itself years from now. Since I have the money now, the aluminum tub is constructed in such a way that it's much easier to keep corrosion off. Plus I sold the tub to someone on mud, so that offsets the price of aluminum tub, as does the current Canadian to us dollar exchange rate. Anyway I hope this works out ok.
 
I also removed the tub from my cruiser. I tried to remove it as cleanly as possible since I sold the old tub. I did ok, the floor did not come apart like the aqualu video showed and I had to cut further back about an inch behind the seem and just cut the floor. The floor seam just wouldn't come apart despite cutting the spot welds. I have no idea why. It was a bit of a fight. Anyway, old tub is on a pallet. Man I hate seeing my cruiser like this. I hope this was a good idea and the new tub fits ok.
20170322_210616-756x1008.jpg
 
Last edited:
The electrolysis rust removal seems to work ok. Got a couple pieces to do.
20170324_155807-756x1008.jpg

Also pulled my cruiser in the shop for the weekend. The list of work is kind da long. Looks like I should make a fj45
20170324_173108-1008x756.jpg

Since I'm boxing the frame and removing rust I need to take off some frame rivets. I use a air hammer, when I'm on a role it takes about 30 seconds a rivet.
20170324_183104-756x1008.jpg
 
Last edited:
So mocking up the tub is taking a while. The beads on the top rail I had to grind to fit my soft top rails. My hard top sides don't fit at all. I have to call aqualu. Also notice the gap in the door near the striker? I have to look into this as well. Once those are fixed I can continue drilling holes for seats and stuff.
20170326_200703-600x800.jpg
20170326_200712-600x800.jpg
 
So I emailed aqualu today and sent them the above door pic. For the striker to engage the latch it would have to be spaced out 5/8" from the b pillar. I'm OK with 1/16" but not 5/8. In addition to that and the hard top sides not fitting, the Trans floor cutout is smaller to fit their Trans tunnel. But it's so small their is no way I could pull the sm465 out to service it unless I removed the motor Trans and tcase together. I have no problem modifying the old stock tunnel to work and cutting the floor hole bigger. But I'm not doing that until I know for sure my doors and hard top sides will fit without mickey mouse mods. I hope aqualu will come through in this. Worst case I may need another tub made. That would be considerable expense on their part. The attached pic is from the aqualu gallery. These are the kind of door gaps I want and what I was hoping to pay for in a tub...
____7637246_orig.jpg
 
Not suggesting you shouldn't be disappointed in the fit and door gaps but can your latch side opening get better by adjusting the front side?

My buddy owns a body shop and after market doors, fenders hoods ...ECT always take time and manipulation to make it look right.

IMG_0933.PNG
 
Not suggesting you shouldn't be disappointed in the fit and door gaps but can your latch side opening get better by adjusting the front side?

My buddy owns a body shop and after market doors, fenders hoods ...ECT always take time and manipulation to make it look right.

View attachment 1429735
That is a good point. In Aqualus customer photo gallery of customers rigs, all of them have really good door gaps. That leads me to think something is funny with mine, but even then I also have the hardtop sides that don't fit. I'll talk to aqualu this week and see what they say
 

Users who are viewing this thread

Back
Top Bottom