Home Forum Gallery Wiki CruiserFAQ Tech Links Product Reviews Trivia Store

IH8MUD™ Forums
Support our Advertising Vendors!!
Go Back   IH8MUD™ Forums > General Tech Forums > Workshops - Tools - Home Improvement

Reply
 
LinkBack Thread Tools Display Modes
Old 08-23-05, 08:59 PM   #1
IH8MUD Rookie
 
goatgetter's Avatar
 
Join Date: Aug 2005
Posts: 30
Question VOTE: HOBART vs. MILLER

after doing a good deal of research here and on line, i've decided to "go blue" ...rather than "red" .. only because my local suply shop is a miller dealer and didn't want to deal with any customer service issues in the future.

i just can not decide which one to get...
  • Hobart Handler 140 ($500ish)
  • Millermatic DVI ($1,000ish)
  • Millermatic 210 ($1,300ish)


things to consider:
  • i haven't welded in over ten years (when i first learned how to weld).. so i this is a "my first welder" situation.
  • i currently do not own my home, so adding 220v outlet in the garage is not an easy upgrade for now.
  • i plan to weld the following: axle housings (trusses, spring perches, shock mounts, etc.), frame work (custom t-case crossmember, ifs box mount support, gusset spring perches, shock mounts, etc.), tube work (bumpers, tire carrier, rock sliders, roll cage, etc.)

any advise you can offer would be appreciated. if you own or have used one of these let me know what you think it can/can't handle.

thnx in advance,

~roland
goatgetter is offline   Reply With Quote
Old 08-23-05, 09:34 PM   #2
Oh...Durka Durka Durka.
 
Poser's Avatar
 
Join Date: Oct 2003
Location: in the shop
TLCA# 1856
Posts: 13,939
210 or 250 Miller....


Figure out a 240V outlet, and be done with it.


Good luck!

-Steve
Poser is offline   Reply With Quote
Old 08-23-05, 09:37 PM   #3
IH8MUD Regular
 
tltaylor22's Avatar
 
Join Date: Sep 2003
Posts: 335
i've got a lincoln 170 at home and the miller 210 at work. Go with the 210 and never look back.

trent


__________________
Trent Taylor
76 fj40, sm420, 4wdb, 35 muds,bikini made out of a trampolin.
93 80 w/270k, fading green paint, flareless, 255 muds, home built front bumper, and a load whine that wont go away.
97 40th Sage w/lockers--Bone stock
tltaylor22 is offline   Reply With Quote
Old 08-23-05, 09:39 PM   #4
IH8MUD Lifer
 
rusmannx's Avatar
 
Join Date: Feb 2002
Location: utah
Posts: 1,042
lincoln 175 pro $635 out the door.


__________________
www.rusmannx.com

AS OF 08/24/2006
72 fj40: orig drivetrain, DUI ignition, rochester 2BBL, 4 inch skyjacker, 33x10.5 tsl radials, saginaw, 8274.
AS OF 01/27/2008
86-4runner: running pretty well..... I think i'm going to sell it for something NOT running.
rusmannx is offline   Reply With Quote
Old 08-23-05, 09:46 PM   #5
IH8MUD Rookie
 
goatgetter's Avatar
 
Join Date: Aug 2005
Posts: 30
Arrow

i have a outlet in the house that meters @ 240v. it's about 75-100 feet away from the garage.. the plug looks sort of like this -|

how long of an extension can i put between this and a 210 welder? and how do i determine what it can handle?
goatgetter is offline   Reply With Quote
Old 08-23-05, 10:54 PM   #6
Gus
IH8MUD Addict
 
Gus's Avatar
 
Join Date: Apr 2003
Location: Orange, NH
TLCA# 12746
Posts: 762
Go with the 210 or if there's a chance you can swing it go with a 250, it really sucks realizing that you should have baught a bigger welder. I personally own Lincoln TIG and MIG machines, they work great and are easy to get consumable/parts for (as I'm sure it would be with Miller equipment). Doesn't Miller own Hobart or something like that? Check out the following wesites, they often have some pretty good deals:
www.welders-direct.com
www.usaweld.com
www.aglevtech.net
www.cyberweld.com


__________________
73 FJ40 trail rig, 79 FJ40 sloooooowly rebuilding, 64 FJ45LV project, 83 FJ65 project,
04.5 Dodge 2500 CTD, 04 VW Jetta TDI
Gus is offline   Reply With Quote
Old 08-24-05, 12:40 AM   #7
IH8MUD Rookie
 
goatgetter's Avatar
 
Join Date: Aug 2005
Posts: 30
Arrow

Quote:
Originally Posted by Gus
...Doesn't Miller own Hobart or something like that?

yup.. they are manufactured in the same facility from what i've read.

what do you think about the HH180? 230v for about $600.

... & thnx for the links
goatgetter is offline   Reply With Quote
Old 08-24-05, 04:53 AM   #8
IH8MUD Lifer
 
honk's Avatar
 
Join Date: Nov 2004
Location: NW
Posts: 2,630
I have a Millermatic 210 and it's usually enough. Keep in mind that the model number isn't a reliable indicator of a welders output, or rather it's usable output. I think that home model mig machines are given too much confidence - meaning that an inexperienced person often thinks that such machines are very powerful and can weld most anything when the truth is that most all are maxed out doing single pass welds on 1/4" steel and can't join aluminum larger than 1/8". I think if I do another one the Miller 350 will be it IF I can pull enough amps out of my home supply to power it at it's max.

That's another factor that I never see mentioned here: welders take power in proportion to their output. The miller 210 requires 42 amps at 230 volts to weld at 180 amps.

Hobart and Miller share parentage now. The Hobarts are more of a "consumer" product and uses some cost saving pieces to make the lower price. Lot's of people say that they "love" their Hobarts even while it's in the shop being fixed.

Goatgetter, you aren't going to weld the things you listed safely with a 140 class welder. Cold welds risk lives. I guess that the DVI has uses but I don't like it much. It's a sop for people who don't have the energy to figure out a 220 supply. If I wanted the go anywhere versatility I'd buy the Passport, but I'd know it's limitations and would not have it as a main or single welder.

Get the most power that you can afford and supply. No welder has too much power but plenty of them don't have enough.


__________________
Specialization is for insects

'77 BJ40 FST;'77 FJ40; '65 FJ40;
honk is offline   Reply With Quote
Old 08-24-05, 11:46 AM   #9
IH8MUD Rookie
 
goatgetter's Avatar
 
Join Date: Aug 2005
Posts: 30
Thank You For All The Help And Advise!!

well it looks like i can narrow it down some.. i can 4get the DVI and the HH140 (bang4buck ratio), and need to look to the 175+ welders and make an extension cord.

it's down to 2.. 2.5 now.. the HH180 ($570ish) & MM210 ($1300ish), unless there is a reason i should pay more for the MM175 ($680ish)?

HH180 & MM175 - Electrical Service Guide:

-Input Voltage - 230V
-Input at Rated Output - 20A
-Max Recommended Standard Fuse Or Circuit Breaker Rating - Circuit Breaker/Time-Delay- 25A (Normal Operating - 30A)
-Min Input Conductor Size - 14AWG
-Max Recommended Input Conductor Length - 67 Feet
-Min Grounding Conductor Size - 14AWG

MM210 - Electrical Service Guide:

-60 Hz Single Phase
-Input Voltage - 230V
-Input at Rated Output - 28A
-Max Recommended Standard Fuse Rating - Time-Delay 30A (Normal Operating - 40A)
-Min Input Conductor Size 10AWG
-Max Recommended Input Conductor Length - 118 Feet
-Min Grounding Conductor Size - 10AWG

...does this mean that the longest extension i can run between the HH180/MM175 is 67 feet & 118 feet for the MM210?
goatgetter is offline   Reply With Quote
Old 08-24-05, 05:42 PM   #10
IH8MUD Lifer
 
honk's Avatar
 
Join Date: Nov 2004
Location: NW
Posts: 2,630
Well, it's only a recommendation, right? They want to keep you safe and that's good but if you really HAVE to use a longer cord try to find bigger conductors than 10 gauge for the mm210 or 14 for the other. Keep in mind though that those recommendations are made for the respective welder's RATED output which isn't a welders MAXIMUM output. . The rated output for the mm210 is 160 amps but the welder can output more than that and would require bigger supply wires to do it far away from the plug.

I've never really understood why a supply hardwire can be smaller than a recommended extension cord, but that's a different topic.


__________________
Specialization is for insects

'77 BJ40 FST;'77 FJ40; '65 FJ40;
honk is offline   Reply With Quote
Old 08-24-05, 05:46 PM   #11
IH8MUD Lifer
 
honk's Avatar
 
Join Date: Nov 2004
Location: NW
Posts: 2,630
Oh, BTW, if you're going to look at 175 sized machines consider the Lincoln 175P (plus?). It's a nice welder with full range driver control over both output current and voltage. Nice feature.


__________________
Specialization is for insects

'77 BJ40 FST;'77 FJ40; '65 FJ40;
honk is offline   Reply With Quote
Old 08-24-05, 05:52 PM   #12
IH8MUD Regular
 
ff347's Avatar
 
Join Date: Nov 2004
Location: UPSTATE SOUTH CAROLINA
TLCA# 16921
Posts: 369
duty cycle! We have sold all three (lincoln, hobart & miller) at my part time "opportunity" and if the one thing I hear people complain about is the duty cycle. I think all three are good machines, not some of the reconditioned crap that is out there, for such a deal. If the finances allow, go the 210! My mig fund just got killed by some house repairs, I was 200.00 shy of the 210 It's the little parts that break on them anyway, tried to help a fellow find the wire control for a 15yr old hobart today and he said that it was the first time he's ever had a problem with it.


__________________
And the plot thinnens.......................
In four seconds everything is gonna look a little different

100 and a 60
ff347 is offline   Reply With Quote
Old 08-24-05, 11:40 PM   #13
IH8MUD Rookie
 
goatgetter's Avatar
 
Join Date: Aug 2005
Posts: 30
Arrow HH180 vs. MM175

i understand that it's best to buy as much tool as you can afford from the start, so you will not regret it when you out grow it.. but the MM210 & MMDVI are more than double the cost of the smaller two.

i think i have to decide between the HobartHandler 180 vs. MillerMatic 175...
  • HH=tapped amperage range from 25 - 180 vs. MM=infinite control of 30 - 175.
  • HH@$570 vs. MM@$680
  • orange vs. blue

i may be over thinking this, but i need someone to talk me into or out of one of these.. please
goatgetter is offline   Reply With Quote
Old 08-25-05, 07:48 AM   #14
IH8MUD Regular
 
ff347's Avatar
 
Join Date: Nov 2004
Location: UPSTATE SOUTH CAROLINA
TLCA# 16921
Posts: 369
waranty? the miller has the true blue parts/labor 3yrs. The Hobart has 5 on certain parts and 3 on others and 1 on the gun itself. I'm not cruzin' for a date, but what city are you in? I "might" be able to help you in the savings department with a discontinued model, I know we have certain Miller's that have been reduced.
scott


__________________
And the plot thinnens.......................
In four seconds everything is gonna look a little different

100 and a 60
ff347 is offline   Reply With Quote
Old 08-25-05, 07:56 AM   #15
Admin
 
woody's Avatar
 
Join Date: Jan 2002
Location: Appleton, WI
TLCA# 1548
Posts: 7,612
Blog Entries: 1
I've got a MM185, direct from my sales manager buddy at Miller....great unit, I've yet to have one single issue with it...model prior to the 210, which a couple buddies have and love.

.030 wire, mixed gas, and a 50' SO extension cord in the shop.

IMO, you will end up regretting it if you "skrimp" and purchase a smaller unit....a quality welder is a near-lifetime purchase....do it right the first time...


__________________
Brian 'woody' Swearingen
woody is offline   Reply With Quote
Old 08-25-05, 09:33 AM   #16
Ih8mud stalker
 
mabrodis's Avatar
 
Join Date: Mar 2004
Location: Castle Rock, CO
Posts: 1,096
What about the Lincoln ProMig 175? It's usually quite a bit cheaper than other 175 units (don't look at that 175 though, look at the actual output, which IIRC is 130amps on that unit, maybe 150, can't remember, but compare those numbers when comparing models. Companies like to give a bigger model # because it sounds good. For example, the MM185 (what Woody has) is a very nice welder which as he said was prior to the 210, it is the equivilent of like a 205 or something, puts out a ton of power and will weld 3/8" steel in a single pass (atleast Miller claims it will), however looking at just the model "185" you would think it's only slightly more powerful than say a "175" unit, which isn't really the case, it's a whole nuther notch more powerful than a "175" unit, but when it was made the model numbers were not so highly inflated).

The Lincoln ProMig (comes with all MIG stuff and flux-core stuff) is often under $500 on Ebay with shipping, brand-new, 3 yr warranty, etc...I've used some Lincoln and Miller welders, never noticed any real difference, I think the blue of the Miller looks better, but they all seem to weld the same IMO.


__________________
"The pessimist complains about the wind; the optimist expects it to change; the realist adjusts the sails." -William Arthur Ward

'96 4runner, 3.4L, 5sp, E-locker...
'85 Mini, 2nd owner...add-ons: 31" MTRs, oil & dirt stains...
'00 Echo, 1.5L of FURY!
mabrodis is offline   Reply With Quote
Old 08-25-05, 09:40 AM   #17
IH8MUD Rookie
 
goatgetter's Avatar
 
Join Date: Aug 2005
Posts: 30
Thumbs up

Quote:
Originally Posted by ff347
..I'm not cruzin' for a date, but what city are you in? I "might" be able to help you in the savings department with a discontinued model, I know we have certain Miller's that have been reduced..
i live in southern california (quite a distance away). thanks a bunch for the offer to help out with the discount anyway.. i appreciated that.

i think i am going to end up gettin' the HH180.. the miller was so similar in specs that i decided that the tap controls, versus the infinite adjustability might actually work against a beginner like me.
and i know, that the bigger machine right now would save me cash in the long run.. but for more than double the cost i had to get the most bang for my buck.. HH180@$567..77 to my door was the best i could do right now.

thank all of you who took the time to chime in here.
goatgetter is offline   Reply With Quote
Old 08-25-05, 06:26 PM   #18
IH8MUD Lifer
 
Junk's Avatar
 
Join Date: Dec 2002
Location: buggerville nj
Posts: 5,887
Blog Entries: 1
I had a MM175 for awhile. Great little unit. Moved to a 210 and haven't looked back.

If you really are looking at the HH180 vs MM175, I'd go to the HH180 for the occassional user. Why? Well, the tap settings actually help some as it gives them less to "mess" with. What I mean by that is folks usually blame their settings instead of the their technique. So it's one less thing to worry about - it's like a radio for the truck. Get an equalizer and you have more chance to fawk up the sound vs the standard bass/treble etc. Just my view though and what do I know.

MIA ROCK.
Junk is offline   Reply With Quote
Old 08-25-05, 07:45 PM   #19
IH8MUD Regular
 
ff347's Avatar
 
Join Date: Nov 2004
Location: UPSTATE SOUTH CAROLINA
TLCA# 16921
Posts: 369
[quote=goatgetter]i live in southern california (quite a distance away). thanks a bunch for the offer to help out with the discount anyway.. i appreciated that.

Well no problem! Distance is not the issue, my part-time job is a nationwide company and I was going to check national stock when I was there tomorrow. Just know how money is! Enjoy whatever you do, sounds like you have good projects on the horizon. Sliders, transfer case skid plate will be mine (after the house projects)

scott


__________________
And the plot thinnens.......................
In four seconds everything is gonna look a little different

100 and a 60
ff347 is offline   Reply With Quote
Old 08-25-05, 08:51 PM   #20
IH8MUD Rookie
 
goatgetter's Avatar
 
Join Date: Aug 2005
Posts: 30
Cool HH180 vs. MM175

Quote:
Originally Posted by Junk
...it's one less thing to worry about - it's like a radio for the truck. Get an equalizer and you have more chance to fawk up the sound vs the standard bass/treble etc...


Exactly why i went with the HH180.. figured i can learn best on a machine with "training wheels" for a while, and step up when i'm ready.. MM350 by then



hey SCOTT, i got a little anxiouse about buying the HH180.. i actually could not sleep last night and got out of bed, jumped on ebay and bought the damn thing!! ..$567.77 to my door rom IOC.

thnx again!
goatgetter is offline   Reply With Quote
Old 08-25-05, 10:26 PM   #21
IH8MUD Lifer
 
spressomon's Avatar
 
Join Date: Jan 2005
Location: Reno
Posts: 4,901
Quote:
Originally Posted by goatgetter


Exactly why i went with the HH180.. figured i can learn best on a machine with "training wheels" for a while, and step up when i'm ready.. MM350 by then



hey SCOTT, i got a little anxiouse about buying the HH180.. i actually could not sleep last night and got out of bed, jumped on ebay and bought the damn thing!! ..$567.77 to my door rom IOC.

thnx again!

Too late for your decision...but I've built a few things around the house and for my cruiser...including the sliders and a t-case skid plate. I have the MM175 with dual gas...love it. It is nice and compact...and will weld to 5/16"...anymore than that and it's double pass...but still alot of welder for a homedoityourselfer.


__________________
Modded '99 for overlanding/exploring: 35's, 4.88's, AO drawers, Slee rr, TJM fr, ARB fr locker, ear candy, Waeco CF-50, PowerGate with 2nd battery, home brew sliders & t-case skid plate, 9.5XP/X-line, LF 170's, OEM 864's, Foxes x 4, 12mm BL, Carl's UCAs, ... KE7NCM
spressomon is offline   Reply With Quote
Old 08-26-05, 07:04 AM   #22
IH8MUD Lifer
 
honk's Avatar
 
Join Date: Nov 2004
Location: NW
Posts: 2,630
A little while ago some midwest farm supply (MSG? TFS?......I don't remember) was selling HH180's with a bottle, autodarkening mask, cart, and all, came as a kit all in one box for less than $450. All the guys in the Hobart chat board were going crazy! I remember that one guy said that he got his for under $400. It was a massmarketing frenzy in Farmland, USA. I think that even the sheep were mooing.


__________________
Specialization is for insects

'77 BJ40 FST;'77 FJ40; '65 FJ40;
honk is offline   Reply With Quote
Old 08-26-05, 09:12 AM   #23
IH8MUD Regular
 
ff347's Avatar
 
Join Date: Nov 2004
Location: UPSTATE SOUTH CAROLINA
TLCA# 16921
Posts: 369
[quote=honk]came as a kit all in one box for less than $450.



missed out!
scott


__________________
And the plot thinnens.......................
In four seconds everything is gonna look a little different

100 and a 60
ff347 is offline   Reply With Quote
Old 08-26-05, 03:44 PM   #24
IH8MUD Lifer
 
Junk's Avatar
 
Join Date: Dec 2002
Location: buggerville nj
Posts: 5,887
Blog Entries: 1
Where are the pics of your first weld beads? C'mon dang it! We need pics
Junk is offline   Reply With Quote
Old 08-26-05, 05:04 PM   #25
IH8MUD Rookie
 
goatgetter's Avatar
 
Join Date: Aug 2005
Posts: 30
Talking

Quote:
Originally Posted by Junk
Where are the pics of your first weld beads? C'mon dang it! We need pics
i have yet to receive it in the mail.. it should be delivered by early next week.

i'm going to try and get the power supply situation ready this weekend (HD extension cord/220v outlet installed?).

i can't wait!! i'lll likely scratch down and connect some scrap first.. after that i think i'll build a decent cart for my new toy.. er.. i mean.. tool. i want to be comfortable with this hot glue gun before i stick stuff to my truck
goatgetter is offline   Reply With Quote
Old 08-26-05, 06:26 PM   #26
IH8MUD Junior
 
fergus's Avatar
 
Join Date: Apr 2004
Location: Mpls,MN
Posts: 96
Quote:
Originally Posted by goatgetter

i'm going to try and get the power supply situation ready this weekend (HD extension cord/220v outlet installed?).

MILLER!
Back to your power cord question.I built a 100' cord for my 180SD TIG for about $200.00 .Home Depot carries 100' spools of 3/6 cable for about $165, they charge $3.50/ft when cut to length.They have the plugs and receptacles too.

Good Luck


__________________
todd
mpls, mn
tlca 6992
mntoyx4 100
fergus is offline   Reply With Quote
Old 08-28-05, 09:32 AM   #27
IH8MUD Rookie
 
Join Date: Aug 2005
Posts: 4
You might want to check out pawn shops and Ebay for welders. There are some good deals to be had if you don't need new. I bought my wife a Hobart 175 for her B-day (she likes junk art, er, 'sculpture') a couple years ago with a cart and lotsa wire and gun parts for $350. It needed a new feed knob on the front. $12 part. The pawn shop guy agreed to take it back if it was un-reparable or DOA. Found a CoAr bottle on Ebay from Indanapolis for $55 delivered with a new regulator. I looked for 6 months or so, but felt like one smart SOB after saving that kind of bread!
Fish'nCar is offline   Reply With Quote
Old 08-29-05, 08:04 AM   #28