 |
07-02-09, 11:07 AM
|
#1 (permalink)
|
|
Forum Lifer
Join Date: Dec 2003
Location: Rockville, MD
Posts: 2,738
|
Troubleshooting an M12000
I picked up an M12000 for a song, but it doesn't work properly
When I hooked it up to the battery originally it didn't work at all. After figuring out that one of the prongs on the controller wasn't fitting into the plug and fixing it, it started making clicking noises when I tried to spool in, but nothing when I tried to spool out.
I pulled the cover off the solenoids and hosed it all down with brake cleaner. Surprisingly the winch now works 50% of the time when I go to spool in, but still nothing when I go to spool out. I do get an ever so faint clicking sound when trying to spool out.
Any suggestions?
The controller I've got(5-prong) and solenoid box have seen better days cosmetically. Are these readily available besides directly from Warn?
Sorry if these are simple/obvious questions, this is my first winch.
Thanks
__________________
HOKIES UNITED
Mobile Base Camp Trailer Build
Arya Ebrahimi
'94 FZJ80 220k miles, locked, 4.88s, 285 Revo's, ARB Bullbar, Hella 4000's, homemade drawers
'86 Toyota Pickup SAS'ed, welded, 4.88s, 38 TSLs, and lots o' tube
|
|
|
07-02-09, 01:35 PM
|
#2 (permalink)
|
|
250+ Club
Join Date: Aug 2004
Location: San Jose, Ca.
Posts: 642
|
I would try pulling the solenoids out one at a time and cleaning the conections, even the smallest corssion/ rust will stop them from working. also clean the connection between the solenoid and the metal base, thats where the solenoid gets its ground from.
I had this problem with my 8274, once i cleaned all the connections and grounds the winch worked fine.
|
|
|
07-02-09, 09:33 PM
|
#3 (permalink)
|
|
Forum Lifer
Join Date: Dec 2003
Location: Rockville, MD
Posts: 2,738
|
Well I'll be damned. I pulled them and cleaned them and it's 90% fixed. It works 100% pulling in, but spooling out it still doesn't work every time, just clicks. I think I just need to do more cleaning.
__________________
HOKIES UNITED
Mobile Base Camp Trailer Build
Arya Ebrahimi
'94 FZJ80 220k miles, locked, 4.88s, 285 Revo's, ARB Bullbar, Hella 4000's, homemade drawers
'86 Toyota Pickup SAS'ed, welded, 4.88s, 38 TSLs, and lots o' tube
|
|
|
07-02-09, 09:56 PM
|
#4 (permalink)
|
|
250+ Club
Join Date: Aug 2004
Location: San Jose, Ca.
Posts: 642
|
try running a small ground from the motor housing to the metal plate that the solenoids are bolted too. The warn solenoids are tempermental and need good grounds. They ground through the metal plate and if the groungs are not good they will click.
|
|
|
07-02-09, 10:34 PM
|
#5 (permalink)
|
|
Forum Lifer
Join Date: Dec 2003
Location: Rockville, MD
Posts: 2,738
|
I think I'm gonna try bolting the solenoids to the plate first  They're just retained with little tabs right now...
__________________
HOKIES UNITED
Mobile Base Camp Trailer Build
Arya Ebrahimi
'94 FZJ80 220k miles, locked, 4.88s, 285 Revo's, ARB Bullbar, Hella 4000's, homemade drawers
'86 Toyota Pickup SAS'ed, welded, 4.88s, 38 TSLs, and lots o' tube
|
|
|
 |
| Thread Tools |
|
|
| Display Modes |
Linear Mode
|
Posting Rules
|
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
HTML code is Off
|
|
|
|
|
|