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Old 12-31-08, 03:53 AM   #121 (permalink)
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Exclamation

Perfect Job Mate!!!

Thanks for all pics

Happy New Year 2009!!!


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Old 12-31-08, 04:17 PM   #122 (permalink)
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Thanks lulo

So at work yesterday I made up a couple of quick storage brackets for these guys. Any of you who have handled and moved these 8274's around knows how heavy and awkward they are. These brackets will protect them and me.

Welded corners and strap at home.
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A quick coat of black primer for corrosion.
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And throw in a winch (oy my back!)
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Aluminum powder coated 8274 Solenoid pack covers here
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Old 12-31-08, 04:21 PM   #123 (permalink)
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parting shot

I am storing them dry (no oil inside)
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THANKS FOR WATCHIN!!





And now for the truck..........








But that's another thread

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78 FJ45 LWB - Rebuild ongoing
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Aluminum powder coated 8274 Solenoid pack covers here
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Old 01-01-09, 09:54 AM   #124 (permalink)
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Nice 45 plate..... like the location

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Old 01-03-09, 09:34 PM   #125 (permalink)
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Incredible job!!! Great write up!! The talent available on MUD is endless!!

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Old 01-03-09, 10:44 PM   #126 (permalink)
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Quote:
Originally Posted by Clutchee View Post
Nice 45 plate..... like the location
I figured you would see it there


Thank you Vango, I agree about the talent. In fact my inspiration came directly from Mud and the two links in the first post on this thread.

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78 FJ45 LWB - Rebuild ongoing
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Aluminum powder coated 8274 Solenoid pack covers here
My 8274 re-build thread here
Buy parts for your rusty LPB bed - HERE
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Old 01-04-09, 10:45 AM   #127 (permalink)
I'm really very humble

 
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This has to be one of the best posts here on mud that I have followed. Great work! Rezarf's trailer and this thread are great and most entertaining. I have a 12,000# Warn that I might just have to take off and freshen up just to see what I can do. Great job and the new knobs look great!

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Old 01-04-09, 04:07 PM   #128 (permalink)
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Very high praise indeed. I have read Rezarf's trailer thread and it is awesome. Here is the knob spec sheet from McMaster Carr.
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78 FJ45 LWB - Rebuild ongoing
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Aluminum powder coated 8274 Solenoid pack covers here
My 8274 re-build thread here
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Old 01-06-09, 08:19 PM   #129 (permalink)
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Awesome talent and follow through. Can not wait to see the truck. You are definitely setting some high expectations.
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Old 01-06-09, 08:24 PM   #130 (permalink)
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PS: anyone seen this. Interesting.

Gigglepin 4X4
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Old 01-06-09, 11:11 PM   #131 (permalink)
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Yeah - that gigglepin setup is awesome. Just wish it wasn't so expensive or I'd buy one.






Expectations - I think I may be in for a long haul with my truck but I'll do my best. This forum is as much of a motivator as my own desire to finish. I sometimes find myself pushing to do something just so I can post it and get feedback from all you guys. God knows my wife doesn't give a hoot till it's all done and shiny.

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78 FJ45 LWB - Rebuild ongoing
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Aluminum powder coated 8274 Solenoid pack covers here
My 8274 re-build thread here
Buy parts for your rusty LPB bed - HERE
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Old 02-07-09, 09:08 AM   #132 (permalink)
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awsome job on the rebuild, I'm currently rebuilding mine and have a question, how do you test the solenoids? I have the winch all back together, cleaned all electrical conections, but only get 1 solenoid to click.

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Reproduction 45lwb tailgate hinges
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Old 02-07-09, 10:56 AM   #133 (permalink)
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WOW! What great workmanship you have sir. Please add me onto the list for a cover.

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Old 02-07-09, 12:18 PM   #134 (permalink)
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Quote:
Originally Posted by 65-fj45 View Post
awsome job on the rebuild, I'm currently rebuilding mine and have a question, how do you test the solenoids? I have the winch all back together, cleaned all electrical conections, but only get 1 solenoid to click.
To test the solenoids I put alligator clips on the larger terminals connected to my multimeter to test continuity. There should be no through-put of current (normally closed). Then put negative 12V (ground) to the mounting bracket of the solenoid and positive 12V to one of the small control terminals (cant remember which one). You should hear a click and get continuity through the large terminals.

Kevin

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Aluminum powder coated 8274 Solenoid pack covers here
My 8274 re-build thread here
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Old 02-08-09, 09:19 PM   #135 (permalink)
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Quote:
Originally Posted by Awl_TEQ View Post
To test the solenoids I put alligator clips on the larger terminals connected to my multimeter to test continuity. There should be no through-put of current (normally closed). Then put negative 12V (ground) to the mounting bracket of the solenoid and positive 12V to one of the small control terminals (cant remember which one). You should hear a click and get continuity through the large terminals.

Kevin
Thanks Kevin,
I Tested as you suguested and all worked great, I found that I had a bad groubd situation with the solenoids in the control box, a simple ground wire from the control box case to the motor solved the problem.
thanks again

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Reproduction 45lwb tailgate hinges
http://forum.ih8mud.com/fj45-owners-...te-hinges.html
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Old 02-09-09, 09:55 AM   #136 (permalink)
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Glad to help.

Yeah - mine must be getting enough ground through the gear clamps and the paint on the motor because I don't have the noid box grounded or even have my control curcuit hooked up yet.

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78 FJ45 LWB - Rebuild ongoing
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Aluminum powder coated 8274 Solenoid pack covers here
My 8274 re-build thread here
Buy parts for your rusty LPB bed - HERE
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Old 04-28-09, 09:30 PM   #137 (permalink)
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Pictures for 85fr16

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78 FJ45 LWB - Rebuild ongoing
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Aluminum powder coated 8274 Solenoid pack covers here
My 8274 re-build thread here
Buy parts for your rusty LPB bed - HERE
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Old 04-30-09, 07:08 AM   #138 (permalink)
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Quote:
Originally Posted by Awl_TEQ
-Tapping cast aluminum can be a challenge, it may crumble rather than bite in - take your time. (I actually put the tap in my cordless drill and went very slowly on the trigger. That may sound reckless but it can work better than turning a tap handle and not keeping the tap perpendicular to the hole - this causes the tap to crumble the aluminum rather than cut threads.)
Awl, for those with drill presses, I find this Machine mount with guide a great help in keeping the tap perpendicular. McMaster has them under power-drill tapping attachments, but it's really a hand power only process. They come in three different sizes.



What I would like to see are aluminum end caps. I can easily make one out of flat plate, but would need a mill or lathe to be able to make the sealing ring under the cap. Anyone know of someone who does make them in the same shape of the stock plastic ones?

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Old 04-30-09, 09:33 AM   #139 (permalink)
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Blue77 - that's a great idea. I can make the plastic drum endcap from aluminum in a flat plate and with a second flat plate on the inside to function as the plastic lip does (to locate the cover). I could then powdercoat it or anodize it. The plastic ones are a bit fragile.

Oh - and the tool you suggested would definitely work for that purpose.

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78 FJ45 LWB - Rebuild ongoing
07 Corolla - the commuter
08 RAV4 - 's toy(ota)


Aluminum powder coated 8274 Solenoid pack covers here
My 8274 re-build thread here
Buy parts for your rusty LPB bed - HERE
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Old 08-24-09, 01:26 AM
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Old 08-28-09, 10:39 PM   #140 (permalink)
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Thread revival

85fr16
cruiserjunkie
Theycallmenica
LCSODIVER
db2nsoaz
GussesCruzer
dslcruzr
mudcrzr
codyc



The above members have all expressed an interest in buying one of my 8274 solenoid pack covers made from aluminum and powder coated with a red "W". Some of these requests were made quite some time ago so I will attempt to PM each of them to see if they might still be interested. I will be fabbing these up in the next three weeks at a price of $28.00 Canadian Funds for one. This cover fits my older M8274 model and I have no idea if it will fit others. Keep in mind I am in Canada so would likely mail them parcel post. Canada posts website quotes $10.70 to ship ground 6-12 business days to the lower 48. Somewhere in this forum someone said that Warn wanted $37.00 US for their replacement plastic cover.



Don't post up here - I have started a thread in the classified section - http://forum.ih8mud.com/merchandise-...t4729204/SIZE]


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78 FJ45 LWB - Rebuild ongoing
07 Corolla - the commuter
08 RAV4 - 's toy(ota)


Aluminum powder coated 8274 Solenoid pack covers here
My 8274 re-build thread here
Buy parts for your rusty LPB bed - HERE

Last edited by Awl_TEQ; 08-29-09 at 12:12 PM.
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