By pass all the extra's and pull the screen sounds like a good plan.
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Pressure test will be a waste of time with a popped head gasket.
They only leak under combustion pressure and will hold whatever your test pressure is forever.
Yeah I should try that as well before I pull the head.
Going to try removing all my "add on's" first then re torque.
Im not sure how it would have blow the head gasket since its metal and I have only fed it 20psi max boost. EGT's have been kept under 1100f except one 1200f tap for about 2 sec.
I don't think you've "blown" the HG, but rather it's just not sealed. Pretty common for MLS gaskets as far as I've read since there so inflexible. Feel like increasing the bolt torque? If you redo the HG I can't really think of what yould do differently. More copper spray? Like more than your comfortable with?
did you go the ARP route for the head studs?
I would think a higher clamping pressure may be beneficial especially with the MSL gasket.
Hooking the pressure gauge up and running it should show you any combustion pressure build up in the cooling system
Fabmec brought up a really good point, the thermostat upside has burned me in the past in the same way you're having problems. Also I will ask... who did you buy the thermostat from...?
ow do you oil stone the block with the sleeves in? They stick up a bit. My block surface was far from perfect if you read back so maybe that is the issue.