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Old 08-08-09, 05:08 PM   #1 (permalink)
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FJ40... progress

The 40 project took a step forward today... I FINALLY got the H55 5 speed mounted up to the engine. I had finished rebuilding the transfer case 4 months ago. After getting Woody and Emmett (my sons age 15 and 13) to help me take the Aqualu tub off I cleaned, primed and painted the frame in the neighborhood of the tranny/TC. Then today, with the help of a couple of local non-cruiser guys, we kicked, pushed, tugged and cursed the combo into place!

Started the engine and the outputs turn so I figure I'm good to go.

There is a long way to go to get this back on the road but at least the ball is rolling...
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Old 08-08-09, 06:50 PM   #2 (permalink)
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Transfer case looks neat and clean. Post some more pics of your work !


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Old 08-08-09, 07:05 PM   #3 (permalink)
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Looks awesome Mark!


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1987 FJ60 - MoonShine - SROR Front Bumper, H55f, 2-low, SOA, 62+AAL fronts w/ Ironman rears, 36's, FF w/ 4.11's, Round Eyes, KMR's Tailgate Hatch, desmog + headers, Storage / Sleeping system, etc. -- DD w/242k

Waiting to be installed:
York 210 OBA, shocks, lots of little things....

1967 Stevens Mfg. Co M416 - almost RUST FREE!!!

Previous Rig:
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Old 08-08-09, 09:47 PM   #4 (permalink)
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Quote:
Originally Posted by dr_dobro View Post
Transfer case looks neat and clean. Post some more pics of your work !
Well I feel bad that i didn't powder coat it... or even paint the tranny but I'm having enough trouble getting this much done. If I add in detailing stuff it'll REALLY never get done.

I'm pretty excited to get even this basic work done... it's been a long time coming.


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Old 08-08-09, 09:54 PM   #5 (permalink)
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Have fun getting the clutch fork in and the clips on the TO bearing


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Old 08-08-09, 10:11 PM   #6 (permalink)
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Have fun getting the clutch fork in and the clips on the TO bearing
That's all in already my friend.
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Old 08-09-09, 10:06 AM   #7 (permalink)
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Looking good!


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Old 08-14-09, 07:41 PM   #8 (permalink)
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Well I got a good amount done today. I removed the rear axles and springs. I torched out the bump stop brackets, the rotted rear corner supports and the rotted rear spring hangers.
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Old 08-14-09, 07:44 PM   #9 (permalink)
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The rear hangers had been jury-rigged by some PO. One looks like it was fabbed from scratch... (I got a little over zealous with the torch and cut a bit into the rear bumper... it's ok though because I cam going to be reinforcing all of this as I put it back together... boxing and bracing and replacing as needed.)
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Old 08-15-09, 08:05 AM   #10 (permalink)
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Sweet. I hate rot.


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1987 FJ60 - MoonShine - SROR Front Bumper, H55f, 2-low, SOA, 62+AAL fronts w/ Ironman rears, 36's, FF w/ 4.11's, Round Eyes, KMR's Tailgate Hatch, desmog + headers, Storage / Sleeping system, etc. -- DD w/242k

Waiting to be installed:
York 210 OBA, shocks, lots of little things....

1967 Stevens Mfg. Co M416 - almost RUST FREE!!!

Previous Rig:
1987 FJ60 - Big Red

ΦΚΤ - Fall 06
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