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Old 07-13-07, 04:50 PM   #151 (permalink)
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bummer, did it damage the pushrod?

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One of the valve adjusters (#5 exhaust) was very loose. When I found it the adjuster was sitting on the rim of the pushrod instead of in the bowl.


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Old 07-13-07, 05:37 PM   #152 (permalink)
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Don't know yet.


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Old 07-28-07, 03:52 PM   #153 (permalink)
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bummer, did it damage the pushrod?
Yes. Rod was ever so slightly bent. Replaced with a new rod.


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Old 07-28-07, 03:57 PM   #154 (permalink)
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Thanks Ryan

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Overflow can installed, from JEGS. I chose not to get the purdy one. Does anybody know of a source for thin wall tube? The stuff NAPA sold me was the thickness of fuel line. I've considered just getting some clear tube. Size is 5/16".

Da' Rat
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1969 FJ40 Project TOROTE: Tim@DOA 3FE stroker (aka 2FE), H55F, SOA/SR, 35" MT/R, 3:1TC, 4WDB ... assembled!
1985 4Runner: lifted, locked, Tim@DOA 22RE, 4.7 tc, with 33" training wheels. R151F with dual 23-spline TCs in the garage.
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Last edited by pappy; 06-10-08 at 05:40 AM.
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Old 07-28-07, 06:13 PM   #155 (permalink)
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I chose not to get the purdy one.

That one is still purdy in a utilitarian way
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Old 07-28-07, 06:21 PM   #156 (permalink)
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Does anybody know of a source for thin wall tube?
Check Lowes - they tend to have a good varierty of tubing.


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Old 07-30-07, 06:35 AM   #157 (permalink)
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Just go with clear. That's what toyota used 40 years ago.


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Old 09-23-07, 11:31 AM   #158 (permalink)
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Bump.

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Old 09-23-07, 11:36 AM   #159 (permalink)
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Bump.

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Why?


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Old 09-23-07, 11:48 AM   #160 (permalink)
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Will it be ready for Blanca Peak next year?


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Old 09-23-07, 01:28 PM   #161 (permalink)
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Jon told us it would be ready for the 1st Annual HDC Fall Moab trip. I was planning to borrow his 4Runner and now he is totally screwing up my plans.... again.

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Old 11-18-07, 01:51 PM   #162 (permalink)
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Another baby step. Did I mention how much I hate bending brake lines? Well, add flaring them too. Pics of the proportion valve for the rear brakes.
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Old 11-18-07, 05:53 PM   #163 (permalink)
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I think you are low on fluid...




Other than that looking good Jon!
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Old 11-18-07, 08:42 PM   #164 (permalink)
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yuck, flaring brake lines. be sure to do the fancy double flare. i had problems with mine leaking until i did that. looking very good and proffessional!


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Old 11-18-07, 09:57 PM   #165 (permalink)
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Quote:
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Another baby step. Did I mention how much I hate bending brake lines? Well, add flaring them too. Pics of the proportion valve for the rear brakes.

Nice bends.....

I hope mine turn out as good.

What tool are you using Jon? I assume you are using metric fittings?

Thanks.
-onur


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Old 11-19-07, 07:15 AM   #166 (permalink)
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I think you are low on fluid...

Thanks Rory. Glad somebody is looking out for me.

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yuck, flaring brake lines. be sure to do the fancy double flare. i had problems with mine leaking until i did that. looking very good and proffessional!
Yep, double flare, though I've split a few bubbles and had to start over. In reality, what I have now will be redone with new tube. That 20 year old tubing doesn't flare well.

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Nice bends.....

I hope mine turn out as good.

What tool are you using Jon? I assume you are using metric fittings?

Thanks.
-onur
A tool I've seen in catalogs that I picked up at some autoparts store. All of my fittings are boneyard Toyota, so yes, metric. Note that the fittings to the clutch master/brake master are different than every place else (gee, how did I figure this out?).


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Old 11-20-07, 11:04 AM   #167 (permalink)
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Nice job Jon.. Looks like you'll be teaching young Onur with his brake line project in the future!!!


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Old 11-20-07, 07:30 PM   #168 (permalink)
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Nice job Jon.. Looks like you'll be teaching young Onur with his brake line project in the future!!!
No problem. I have the tools ... and on the way to my sisters I remembered how to flare the tubing properly. In other words, I figured out what I was doing wrong so I get to do them over next weekend.


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1985 4Runner: lifted, locked, Tim@DOA 22RE, 4.7 tc, with 33" training wheels. R151F with dual 23-spline TCs in the garage.
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Old 02-15-08, 08:19 PM   #169 (permalink)
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Quote:
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It's only been 3½ years.
Dear Jon,

I came here looking for pics of Da' 40.

There is no bushrat home page or any other pages.
Ratstew is gone or at least it cannot be found with a Google so for all intents and purposes, Ratstew is history.

1. Please 'splain why we cannot see ur purdy pics.
2. Add another year to your above quote.
3. Shouldn't you cancel the Baja trip and work on Da' 40 considering the bad guys in Mexico and world tension and US Foreign Policy and a Democratic congress and all that depressing stuff?
4. What happened to the project plan that was discussed earlier in this thread?
5. Do you need someone to do your birfields?

-Mike-


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Old 02-15-08, 10:02 PM   #170 (permalink)
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Hahaha,

you crack me up Mike! And "what up wit dat" Jon?


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Dear Jon,

I came here looking for pics of Da' 40.

There is no bushrat home page or any other pages.
Ratstew is gone or at least it cannot be found with a Google so for all intents and purposes, Ratstew is history.

1. Please 'splain why we cannot see ur purdy pics.
2. Add another year to your above quote.
3. Shouldn't you cancel the Baja trip and work on Da' 40 considering the bad guys in Mexico and world tension and US Foreign Policy and a Democratic congress and all that depressing stuff?
4. What happened to the project plan that was discussed earlier in this thread?
5. Do you need someone to do your birfields?

-Mike-
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Old 02-15-08, 10:20 PM   #171 (permalink)
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Cumcast and Ratstew do not like each other. I can't upload or dink around.


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1985 4Runner: lifted, locked, Tim@DOA 22RE, 4.7 tc, with 33" training wheels. R151F with dual 23-spline TCs in the garage.
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Old 02-16-08, 08:35 AM   #172 (permalink)
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Cumcast and Ratstew do not like each other. I can't upload or dink around.
If you tell me what username you want, and I can create you a space up on the hdcruisers site... you'll get 10gb.


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Old 02-24-08, 04:23 PM   #173 (permalink)
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Just a little body work today. Stripped the paint off two doors (I have four). One of them had been painted several times. I count six times. Beige, black, smirf blue, red, dark blue, green.
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Old 02-24-08, 07:30 PM   #174 (permalink)
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nice


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Old 05-18-08, 01:25 PM   #175 (permalink)
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Front Brakes

Yep, still don't like bending and flaring brake lines. Barring any goof-balls on my part the front brakes are DONE. Lines came from Marlin. Way overkill, but they match the engine.

Now to the rear.

Drivers side:


Passenger side:


Line from the master to the frame:


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1985 4Runner: lifted, locked, Tim@DOA 22RE, 4.7 tc, with 33" training wheels. R151F with dual 23-spline TCs in the garage.
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Old 05-18-08, 09:08 PM   #176 (permalink)
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Looks great Jon. You are my inspiration for my future 40-project.


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Old 05-19-08, 05:55 AM   #177 (permalink)
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Looking good Jon.

Is that an 80 series MC? Can't tell from the picture...

-o-


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Old 05-19-08, 07:52 AM   #178 (permalink)
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Quote:
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Looking good Jon. Is that an 80 series MC? Can't tell from the picture... -o-
Quote:
Originally Posted by Beowulf View Post
... it does have a beautiful, new brake master cylinder from an 80 though.

-Mike-
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Ya know, there was discussion recently about all the parts that have gone into this truck. Early FJ40, late FJ40, FJ60, FJ62, FZJ80 (e-locker, brake master), non-USA (H55F, TC parking brake), mini-truck.
Yep, disk brakes on all four corners with the FZJ80 master cylinder.

I "finished" the rear brakes yesterday afternoon. For the rear brakes I used flex lines from Downey to adapt the Toyota 10mm to the GM banjo fitting on the calipers. There has to be a better way. IF I was spring under the Downey lines would probably work good. But with the spring over they just don't line up well and I have too much line. I'm getting better with the bending tools so I might look at other options for adapting the banjo fitting. What would be nice is a short rubber hose with the banjo fitting on one end and a 3/8" female on the other. I might need to walk the GM section at the boneyard [gasp] and see what I can find.

Last night I worked on the wiring for the headlights, turn signals, and wipers. Mating the FJ62 column, with the 1969 equipment, using the aftermarket GM fuse block was quite the challenge, but I think I have it figured out. Bottom line is I can't use the turn/haz flashers on the GM fuse block and I'll need to use the Toyota flasher. I also won't have intermittent wipers, just high and low, and I need to look again at the wiring diagram for the 1969 wiper motor to see if there are any other issues. Something in the back of my mind is telling me there might be.


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Old 05-19-08, 05:23 PM   #179 (permalink)
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Looks good Jon - making progress.

Cruise Moab '09!


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Old 05-19-08, 05:58 PM   #180 (permalink)
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I "finished" the rear brakes yesterday afternoon. For the rear brakes I used flex lines from Downey to adapt the Toyota 10mm to the GM banjo fitting on the calipers. There has to be a better way. I'm getting better with the bending tools so I might look at other options for adapting the banjo fitting. What would be nice is a short rubber hose with the banjo fitting on one end and a 3/8" female on the other.


I'll be pushing brake fluid this weekend.


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1969 FJ40 Project TOROTE: Tim@DOA 3FE stroker (aka 2FE), H55F, SOA/SR, 35" MT/R, 3:1TC, 4WDB ... assembled!
1985 4Runner: lifted, locked, Tim@DOA 22RE, 4.7 tc, with 33" training wheels. R151F with dual 23-spline TCs in the garage.
"EFI Jon, EFI." - Juane
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