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11-27-05, 05:22 PM
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 #1 (permalink)
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Forum Lifer
Join Date: Aug 2003
Posts: 7,400
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Head Gasket DVD done!
Hey all,
I'll be doing a run of the Head Gasket DVD - it's finished and I'll be taking orders effective immediately. The DVD is $24.50 including postage to anywhere in the US - email me for other destinations (dmiller@fliptag.com).
It includes footage of the removal and replacement, including the time savers I found and other tips (leaving the intake manifold in the engine bay, etc) and is about 45 minutes long. It also includes a couple further refinements I discovered on the 2nd go around as well as:
- a complete tool list so you'll have everything on hand to do it.
- a complete part list and suggestions for easy additional PM things.
- a couple minutes of bonus footage from 1993 when I worked for Toyota Product Planning showing the first 80 prototype in the US on a trail with the then-new 93 model with lockers.
It's worth noting that you'll also be able to see how to remove literally everything else if you'd like to save money and service/clean the EGR valve, fuel injectors, throttle body, valve cover/gasket, alternator, etc. So, this would be helpful for other minor items as well.
Checks to:
Doug Miller/PMB217
2900 N. Government Way
Coeur d'Alene, ID 83814
PAYPAL: dmiller@fliptag.com
Include your return address in all correspondence.
Order in the next week or so and I'll get it to you in time to sit back and drink eggnog while watching it over Christmas.
Moderators - hope you can leave this 80s Tech specific item on till Friday and then move it to wherever you put this stuff. Thanks!!
DougM
__________________
Buy Head Gasket DVD for you OR for your mechanic HERE
'93 FZJ since new, 2.2kw starter, Revo 275s (Michelin Alpins in winter), locked, big Hellas, rr fog, rr flood, rr Airlift, synthetics, ARB bullbar. 97 FZJ - exact same stuff but Michelin X-Ice in winter.
Last edited by IdahoDoug; 11-27-05 at 09:00 PM.
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11-27-05, 05:59 PM
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#2 (permalink)
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Site Addict
Join Date: May 2004
Location: Deep East Texas
Posts: 2,257
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Thanks Doug,
Sounds as if you put a lot of effort into it. I'll be ordering soon!
__________________
Flintknapper:
'97 Land Cruiser, Moonglow Pearl
Chocolate Lab (Kota), I miss you.
ΜOΛΩΝ ΛΑΒΕ (come and take them)
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11-27-05, 06:17 PM
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#3 (permalink)
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Forum Lifer
Join Date: Oct 2003
Location: uhhhh...duh...Northern CA
Posts: 5,332
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Fantastic Doug!
Snail mail only or do you have a paypal account?
Either way...I'm getting one.
__________________
a couple pairs of pink panties...
Another convert to the Church of Latter Day Swank, a sub-cult of Shahrislam
"...Opportunity doesn't knock, you have to kick the fuckin door in and drag the bitch out screamin." -- Ullr
"I have more respect for people who change their views after acquiring new information than for those who cling to views they held thirty years ago. The world changes. Ideologues and zealots don't." - Michael Crichton
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11-27-05, 06:28 PM
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#4 (permalink)
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250+ Club
Join Date: Sep 2004
Location: opossum cove, fl
Posts: 490
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Awesome! Do you think a one  guy could do it with this DVD?
__________________
1974 Pantera and something else I can't remember...
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11-27-05, 07:24 PM
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#5 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,528
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Any kind of discount for the MEN who did the job without this?
__________________
Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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11-27-05, 07:35 PM
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#6 (permalink)
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250+ Club
Join Date: Feb 2005
Location: Hollister, CA
Posts: 691
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A must have for any do-it-yourself mechanic. I'll break down and get one eventually.
Any DVDs on how to swap a Chebby 350 for a 3FE yet?
__________________
1996 FZJ80 stock and unlocked "GREEN MONSTER"
1970 FJ40 1f & 4spd "BRUISER"
2001 Highlander "CREAMPUFF"
"Who do you think you're talking to. This is America, nothing costs nothing".
-Terry Benedict
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11-27-05, 08:39 PM
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#7 (permalink)
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Forum Lifer
Join Date: Aug 2003
Posts: 7,400
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Updated for PayPal - thanks Doug.
As for how many bananas, hard to say. The most technical aspect of it is cleaning the old head gasket off the block and head which is really - well - just cleaning. Other than that it's taking a whole bunch of nuts and bolts loose, then putting them back on. You don't even have to clean the head if you bring it to a shop for a valve job and/or milling.
BTW - the 80 prototype footage is no big deal, just shows both going on a steep/loose trail and the older model slipping and stopping while the locked model walks it. Put it in there 'cause you guys are 80 freaks...
DougM
__________________
Buy Head Gasket DVD for you OR for your mechanic HERE
'93 FZJ since new, 2.2kw starter, Revo 275s (Michelin Alpins in winter), locked, big Hellas, rr fog, rr flood, rr Airlift, synthetics, ARB bullbar. 97 FZJ - exact same stuff but Michelin X-Ice in winter.
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11-27-05, 09:00 PM
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#8 (permalink)
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ΜΟΛΩΝ ΛΑΒΕ
Join Date: Nov 2003
Location: Miami FL
Posts: 5,652
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Doug you have paypal
Thanks
__________________
1988 FJ62 on 33s
1996 LX450 on 33s
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11-27-05, 09:02 PM
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#9 (permalink)
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Forum Lifer
Join Date: Mar 2003
Location: Camas, WA USA
Posts: 4,205
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You couldn't just make it $25 dollars could ya! 
I'll order one next week by paypal 
__________________
Ben Silva
IH8MUD Site Supporter since July 2004
1996 Lexus LX 450, 144k, locked, Cooper STT 285s, OME 850/863, Slee Blue CC bushings, CDL/Pin 7, LandTank MAF, Powerstop rotors/EBC Green pads/Slee SS brake lines, Slee headlight harness, HIR mod, Mot JDM passenger grab bar, 30qt freezer, 2@aux fuse blocks, aux powerpoint, 850w inverter
1998 Lexus LX 470, 139k Sold
1993 FZJ80 198k miles Sold
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11-27-05, 09:07 PM
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#10 (permalink)
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250+ Club
Join Date: Aug 2004
Location: Sweet Home Alabama
Posts: 636
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I sent payment by Paypal.
Richard
__________________
1981 BJ42
1994 FZJ80 ROTW
1997 FZJ80 40th Anniversary
Victimized by CDan
Court photographer for HRH The Shaman
Honi Soit Qui Mal Y Pense
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11-28-05, 07:47 AM
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#11 (permalink)
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250+ Club
Join Date: Nov 2004
Location: Kansas City, Missouri
Posts: 738
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I have sent payment via PayPal! Thanks for pulling together.
Zane
__________________
Zane Zwerenz
2000 UZJ100: 285/75/16 BFG's , OME Torsion Bars, OME 866, Slee Diff Drop Kit, ARB Sahara Bar, Slee Rear Bumper, Hella 4000's,Safari Snorkel, Custom Built Sliders, Custom Built Rear Tire Carrier, Modified Mombassa RTT
1997 FZJ80 (SOLD): Custom Built Sliders, Custom Built T-Case Skid Plate, Custom Built OEM Bumper Tire Carrier, Rear Storage Solution, Modified Mombassa RTT, 851/860 OME, 285/75/16 TOYO Open Country MT's,
www.tornadoalleycruisers.com
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11-28-05, 08:12 AM
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#12 (permalink)
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Lickalotapus Rex
Join Date: Feb 2005
Location: Planet P
Posts: 2,529
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Thanks Doug, you da man!
I'll be sending paypal to ya.
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11-28-05, 08:21 AM
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#13 (permalink)
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Site Addict
Join Date: Sep 2004
Location: Norwich, VT
Posts: 1,067
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Cool,
Doug, Could you provide a description of vehcles/engines that this DVD is pertinenet to?
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11-28-05, 08:35 AM
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#14 (permalink)
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Forum Lifer
Join Date: Apr 2003
Location: Salt Lake City
Posts: 4,309
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Payment sent. Thanks for making the DVD, I'll add to our club's library.
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11-28-05, 10:14 AM
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#15 (permalink)
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The quick brown fox .....
Join Date: Mar 2003
Location: Somewhere in the foothills...
Posts: 11,824
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PayPal sent. Thanks Doug!
-B-
__________________
97 FZJ80 - Locked, 315 Toyos, 4.88s, Slee 4", George's sliders, Slee bumpers, Warn M12000, OBA, Yaesu 7800, Outback drawers + other stuff. Transformation complete.
Sometimes you find yourself in the middle of nowhere. And sometimes in the middle of nowhere, you find yourself.
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11-28-05, 10:15 AM
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#16 (permalink)
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The quick brown fox .....
Join Date: Mar 2003
Location: Somewhere in the foothills...
Posts: 11,824
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Quote:
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Originally Posted by stayalert
Doug, Could you provide a description of vehcles/engines that this DVD is pertinenet to?
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You're joking, right?
-B-
__________________
97 FZJ80 - Locked, 315 Toyos, 4.88s, Slee 4", George's sliders, Slee bumpers, Warn M12000, OBA, Yaesu 7800, Outback drawers + other stuff. Transformation complete.
Sometimes you find yourself in the middle of nowhere. And sometimes in the middle of nowhere, you find yourself.
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11-28-05, 11:07 AM
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#17 (permalink)
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Site Addict
Join Date: Sep 2004
Location: Norwich, VT
Posts: 1,067
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Quote:
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Originally Posted by Beowulf
You're joking, right?
-B- |
yes  predominately. But wondering if there are differences worth noting from '93 > '94.
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11-28-05, 11:29 AM
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#18 (permalink)
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Infidel for hire
Join Date: May 2004
Location: Los Angeles
Posts: 1,893
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Doug, so you think I'll be able to use this dvd if I'm replacing my valve cover gasket?
__________________
Victor
08 FJ TT edition
71 fj40 project rig
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11-28-05, 12:17 PM
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#19 (permalink)
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Forum Lifer
Join Date: Dec 2002
Location: buggerville nj
Posts: 5,982
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Not exactly the type of home made dvd I'd normally expect to buy. 
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11-28-05, 12:24 PM
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#20 (permalink)
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Parts Geek, M1 Mechanic
Join Date: Mar 2003
Location: Wheelin' a Camry
Posts: 14,940
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What makes you so sure?
__________________
Original owner 93 FZJ80,locked,blown,water/methanol injected(like a WWII fighter aircraft),lifted,winched,snorkeled,slidered,Sleeed ,moneypit. Balanced on a pin head. 95 FZJ80 trail truck (hers), 94 FZJ80 320K with a knock and a lumpy old Dodge car.
http://i487.photobucket.com/albums/r...Gastrap063.jpg
http://i487.photobucket.com/albums/r...frifles004.jpg
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11-28-05, 12:25 PM
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#21 (permalink)
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Parts Geek, M1 Mechanic
Join Date: Mar 2003
Location: Wheelin' a Camry
Posts: 14,940
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Quote:
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Originally Posted by stayalert
yes predominately. But wondering if there are differences worth noting from '93 > '94. |
You would have the addition of removing the PAIR valve and associated bits. It's pretty much the same.
__________________
Original owner 93 FZJ80,locked,blown,water/methanol injected(like a WWII fighter aircraft),lifted,winched,snorkeled,slidered,Sleeed ,moneypit. Balanced on a pin head. 95 FZJ80 trail truck (hers), 94 FZJ80 320K with a knock and a lumpy old Dodge car.
http://i487.photobucket.com/albums/r...Gastrap063.jpg
http://i487.photobucket.com/albums/r...frifles004.jpg
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11-28-05, 02:21 PM
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#22 (permalink)
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Site Addict
Join Date: Sep 2004
Location: Norwich, VT
Posts: 1,067
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Quote:
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Originally Posted by cruiserdan
You would have the addition of removing the PAIR valve and associated bits. It's pretty much the same.
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Thanks Dan.
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11-28-05, 03:41 PM
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#23 (permalink)
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Site Addict
Join Date: Apr 2003
Location: Wichita, KS
Posts: 1,143
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Just waiting for funds to transfer to my paypal from my bank account (3 days or so), then I'll send them to ya!
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11-28-05, 04:17 PM
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#24 (permalink)
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250+ Club
Join Date: Dec 2003
Location: Las Cruces, NM
Posts: 324
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Done!
PayPal sent!
Thanks Doug.
__________________
Scott-
97 40th S/C'd Landtank MAF WBO2 Locked CDL
OME 850/860's shocks NITTO's air bags heated seats
98 Tacoma S/C'd w/fuel mods piggyback'd
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11-28-05, 07:54 PM
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#25 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Holland, Michigan
Posts: 1,693
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Heck no, I'll just have my brother on speaker phone for hours at a time while he explains and I wrench!
__________________
'03 UZJ100: wife's ride; '97 FZJ80: Traded in; '97 FZJ80 40th: Totalled; Heep: Trail Rated; '06 Specialized Epic Comp Disk: Daily Driver; B-767: company vehicle
"if thou would have peace, be thou then prepared for war".
"Except for ending Slavery, Fascism, Nazism and Communism, WAR has never solved anything." - Ronald Reagan
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11-28-05, 09:10 PM
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#26 (permalink)
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Site Addict
Join Date: Jul 2004
Location: Denver, CO, USA
Posts: 1,460
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doug;
do u know if this will run on OS X10.4 [Apple system] ?
...
__________________
D.F.Morse
1994 FZJ80 Kazumatized 74000 mi
1979 FJ-40 74000 mi
Here endith the lesson
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11-28-05, 10:02 PM
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#27 (permalink)
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Site Addict
Join Date: Apr 2003
Location: Wichita, KS
Posts: 1,143
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Quote:
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Originally Posted by dfmorse
doug;
do u know if this will run on OS X10.4 [Apple system] ?
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I believe this is a DVD... you know, like the ones you watch movies on?
Not a program on a DVD disc.
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11-29-05, 01:31 AM
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#28 (permalink)
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Forum Lifer
Join Date: Aug 2003
Posts: 7,400
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Wow,
Thanks for the kind responses guys! I appreciate it very much.
As for which engine, the 93/94 model only has a few minor differences in the accessories (an extra vacuum line here and there, the PAIR valve bolted on) and everything else is identical.
On the system question, yes it should work on a Mac's DVD drive. It is not dependant upon a system to view, though it WAS made on a MAC - heh!!
Biff - I show how to get the old spark plug tube seals out with two screwdrivers, how to avoid overtightening the valve cover, how to avoid dropping throttle body bolts (comes off first), how to avoid losing the settings on the throttle, cruise and tranny kickdown cables....etc......
Scott, you can come out to Idaho and watch my copy while I go for a ride on your new bike this summer.....
DougM
__________________
Buy Head Gasket DVD for you OR for your mechanic HERE
'93 FZJ since new, 2.2kw starter, Revo 275s (Michelin Alpins in winter), locked, big Hellas, rr fog, rr flood, rr Airlift, synthetics, ARB bullbar. 97 FZJ - exact same stuff but Michelin X-Ice in winter.
Last edited by IdahoDoug; 11-29-05 at 01:51 AM.
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11-29-05, 11:40 AM
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#29 (permalink)
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250+ Club
Join Date: May 2005
Location: Aguanga, California
Posts: 542
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Doug: I'm back from the hospital and my check is in the mail. This will make a wonderful Christmas present for my wife.
__________________
Cheers,
Mike Stevens, Palm Desert, California
'97 FJZ80 "Collector's Edition" Black 132K miles with 3 hub caps
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11-29-05, 12:42 PM
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#30 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Holland, Michigan
Posts: 1,693
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Quote:
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Originally Posted by IdahoDoug
Scott, you can come out to Idaho and watch my copy while I go for a ride on your new bike this summer.....
DougM
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Do you know something I don't? I know Debbie is thinking of getting me a bike, hopefully she'd ask someone other than a bike shop for info. Hmm....
I'll wait for the pirated copies to show up on eBay
__________________
'03 UZJ100: wife's ride; '97 FZJ80: Traded in; '97 FZJ80 40th: Totalled; Heep: Trail Rated; '06 Specialized Epic Comp Disk: Daily Driver; B-767: company vehicle
"if thou would have peace, be thou then prepared for war".
"Except for ending Slavery, Fascism, Nazism and Communism, WAR has never solved anything." - Ronald Reagan
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IdahoDoug
Trunk Monkey
cruiserdan
